What makes the construction of power and pulse transformers different?

In summary, the construction of a power transformer and a pulse transformer used in high frequency applications differ in their core and copper losses. Power transformers use a sheet iron core with added silicon to reduce iron losses, while high frequency transformers use a ceramic core with small electrically conductive particles to minimize iron losses. The windings in high frequency transformers can also be made of litz wire to reduce copper losses. Additionally, the thickness of the core material and the type of wire used in the windings vary for different frequency operations. Power transformers can use thicker laminations and operate at lower frequencies, while pulse transformers require finer iron powder or ferrite core material and operate at higher frequencies. Design considerations for transformers include the skin effect, where only the
  • #1
smruti
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what is the difference between the construction of a power transformer and a pulse transformer used in high frequency application and what about their core and copper losses?
 
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  • #2
smruti said:
what about their core and copper losses?

The core of power transformers is made of sheet iron added silicon to reduce iron losses.

In a high frequency transformer a ceramic core is used, having only electric conductivity located in small particles, thus the ironlosses are tiny. The windings can be litz wire to reduce copper losses.
 
  • #3
The magnetic particle diameter or lamination thickness should not be more than twice the skin depth at the maximum frequency of operation.
http://en.wikipedia.org/wiki/Skin_effect
If the magnetic material is thicker than needed then the material in the centre of the lamination will not be accessible to the magnetic field. That will make a heavier and more bulky core, that will in turn need more winding wire.

A power transformer can use thick laminations because it operates at 50 or 60Hz.
A pulse transformer needs a very fine iron powder or ferrite core material.

At higher frequencies only the surface of conductors carries AC current. It is therefore necessary to use thicker wire or litz wire at higher frequencies.
http://en.wikipedia.org/wiki/Litz_wire
 
  • #4
Here are some pdf files on the practice of transformer design.

slup124 Magnetic Core Characteristics. http://www.ti.com/lit/ml/slup124/slup124.pdf

slup126 Power Transformer Design. http://www.ti.com/lit/ml/slup126/slup126.pdf

Inverter Transformer Core Design and Material Selection. http://www.mag-inc.com.cn/File%20Library/Product%20Literature/Strip%20Wound%20Core%20Literature/Inverter-Transformer-Core-Design-and-Material-Seletion-EN.pdf
 
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  • #5
Cool video about the transformers we see every day.
 

Related to What makes the construction of power and pulse transformers different?

1. What materials are commonly used in transformer construction?

In transformer construction, the most commonly used materials are laminated silicon steel for the core, copper for the windings, and insulating materials such as paper, oil, or plastic for the insulation between the windings and the core.

2. How are transformers constructed?

Transformers are typically constructed by winding insulated copper wire around a laminated silicon steel core. The windings are then connected to an alternating current power source, which creates a magnetic field in the core. This magnetic field induces a current in the secondary winding, resulting in the transformation of voltage.

3. What factors affect the efficiency of transformer construction?

The efficiency of transformer construction is affected by several factors, including the quality of materials used, the design of the core and windings, and the level of insulation between the windings and the core. Additionally, the frequency and magnitude of the input and output voltages can also impact the efficiency of a transformer.

4. What safety precautions should be taken during transformer construction?

When constructing a transformer, it is important to follow safety protocols to prevent potential hazards. This includes wearing protective gear such as gloves and safety glasses, ensuring proper grounding of equipment, and avoiding contact with live wires or components.

5. What are the main types of transformers used in construction?

The two main types of transformers used in construction are step-up transformers and step-down transformers. Step-up transformers increase the voltage from the primary winding to the secondary winding, while step-down transformers decrease the voltage. Other types of transformers used in construction include autotransformers, isolation transformers, and distribution transformers.

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