Steel is an alloy made up of iron with typically a few tenths of a percent of carbon to improve its strength and fracture resistance compared to iron. Many other elements may be present or added. Stainless steels that are corrosion- and oxidation-resistant need typically an additional 11% chromium. Because of its high tensile strength and low cost, steel is used in buildings, infrastructure, tools, ships, trains, cars, machines, electrical appliances, and weapons. Iron is the base metal of steel. Depending on the temperature, it can take two crystalline forms (allotropic forms): body-centred cubic and face-centred cubic. The interaction of the allotropes of iron with the alloying elements, primarily carbon, gives steel and cast iron their range of unique properties.
In pure iron, the crystal structure has relatively little resistance to the iron atoms slipping past one another, and so pure iron is quite ductile, or soft and easily formed. In steel, small amounts of carbon, other elements, and inclusions within the iron act as hardening agents that prevent the movement of dislocations.
The carbon in typical steel alloys may contribute up to 2.14% of its weight. Varying the amount of carbon and many other alloying elements, as well as controlling their chemical and physical makeup in the final steel (either as solute elements, or as precipitated phases), slows the movement of those dislocations that make pure iron ductile, and thus controls and enhances its qualities. These qualities include the hardness, quenching behaviour, need for annealing, tempering behaviour, yield strength, and tensile strength of the resulting steel. The increase in steel's strength compared to pure iron is possible only by reducing iron's ductility.
Steel was produced in bloomery furnaces for thousands of years, but its large-scale, industrial use began only after more efficient production methods were devised in the 17th century, with the introduction of the blast furnace and production of crucible steel. This was followed by the open-hearth furnace and then the Bessemer process in England in the mid-19th
century. With the invention of the Bessemer process, a new era of mass-produced steel began. Mild steel replaced wrought iron. The German states saw major steel prowess over Europe in the 19th century.Further refinements in the process, such as basic oxygen steelmaking (BOS), largely replaced earlier methods by further lowering the cost of production and increasing the quality of the final product. Today, steel is one of the most common man made materials in the world, with more than 1.6 billion tons produced annually. Modern steel is generally identified by various grades defined by assorted standards organisations.
Hey guys! Not sure if this is the correct place to post this, but this seemed the most relevant...
So I'm working on a coilgun to shoot 45mm steel spheres, but I need to figure out how long [diameter, gauge, etc] my coil needs to be.
I want to generate a force of about 5 Joules or more...
Hello,
I'm stuck on what should be a fairly simple problem. Trying to calculate the size of motor required to rotate steel pipe at 0.33RPM around its axis, on 2 sets of rollers, 4 wheels total (hard rubber).
Pipe
48" OD Mild Steel pipe 0.5WT
24m in Length
Rollers
4 x 12" Rubber...
Hello all,
i would like to ask which is the magnetic moment of a steel and a iron wire with a length of 10,20 or 30cm!
Is there any equation from which the magnetic moment can be derived?
Thanks in advance :)!
Hi Guys, this is my first post and I'd love a bit of help here, appreciated this may seem basic but it's been a few years since I did this last.
I have water in a stainless steel pipe (ID = 0.0381m, OD = 0.0411m) network of roughly 10m length, at 120 bar, roughly 50°C (+ or - 5).
This water...
Homework Statement
Suppose a rubber ball collides head-on with a steel ball of equal mass traveling in the opposite direction with equal speed. Which ball, if either, receives the larger impulse? Explain.
Homework Equations
p = m*v
impulse force = change in p
The Attempt at a...
Homework Statement
If a steel plate with a hole of 10 cm in diameter is heated 35 degrees kelvin, what will the new diameter be? ##\alpha_L = 13 \cdot 10^{−6} K^{−1}##Homework Equations
##\Delta L = \alpha_L \cdot \Delta T \cdot L##
The Attempt at a Solution
If I understand the...
1.) If a car is in a frontal crash test, and goes hurling into a steel wall for instance, what unit of measure is used to define the strength of the steel wall? For instance, is the resistance strength of the steel measured in tensile strength, yield strength or something else?
2.) Another...
Hello physics forums,
Say you had a hollow steel sphere of thickness 1 mm and diameter of 1 meter (from outside to outside)?
Inside the sphere is gas at 1 atm pressure. Outside is 1 atm of pressure. How much gas would I have to remove from the inside until the sphere collapsed from...
Homework Statement
Determine the intrinsic first critical speed of a circular steel shaft supported by two bearings
E=207GPa
How can i determine it I'm very confused about this question , you can see the question at the attachment. Thanks for the help
mechanics -- cylindrical steel pressure vessel
Homework Statement
A thin-walled, closed-end, cylindrical steel pressure vessel, internal diameter 500 mm and wall-thickness 10 mm, has an internal volume 0.5 cubic metres. Find the additional volume of a compressible fluid that must be pumped in...
Homework Statement
I carried out an experiment using a extensometer, had a range of values for the elongation and load. I calculated the value from the data and had 11GPa whereas it should be 200GPa. Do you know what could have gone wrong? Thanks a lot.
Homework Statement
A 230-l steel drum is completely full of gasoline. What total volume of steel material can be used in making the drum if the gasoline filled drum is to float in fresh water with the whole volume immersed?
Homework Equations
ρwater=1000 kgm^-3
ρgasoline=680 kgm^-3...
Hi, I found this forum while looking for a formula online and am hoping someone here can help me.
I'm having chairs built from sheet steel for a public art display and need to decide the thickness of sheet steel to use. The job shop is suggesting 1/4" steel (either A36 or stainless), but...
Homework Statement
Steel has a theoretical strength of 4 x 10^10 Pa a density of 7860 kg/m^3, Youngs Modulus of 2 x 10^11 Pa and the mass number of iron, the main ingredient in steel, is 56.
Calculate the bond energy of the steel using the expression for theoretical strength and surface...
Hi
A steel plate 2 cm thick is maintained at a temperature of 550 C at one face and 50 C on the other .
The thermal conductivity of stainless stress at 300 C is 19.1 W/mK .
Compute the heat transferred through the material per unit length ?
Answer : -
we have q = - k . A ...
hi all;
actually i have done an experiment using die sinking EDM using one copper electrode and three different work piece material copper aluminum and stainless steel to perform a comparative study in term of MRR, TWR and surface roughness. i used ( pulse current 8, 12, 16, 20 and 24 Am... the...
Hello,
For my setup I'm looking for a method to heat a small stainless steel plate (50x50x10mm(2x2x0.4 inches), AISI 304) to 900ºC (1652ºF). The plate is fixed onto the frame, so it can't be removed.
I've found some induction heaters, but they were all too expensive. Anyone got some...
Hello,
It's been a while since I did this in college and I cannot remember a few steps.
I am trying to calculate the maximum force my designed shaft can handle before bending/shearing.
My shaft material is C1018 steel rod, with a yield strength of 53.7 KSI and an ultimate strength of 63.8 KSI...
Read this quote on a major recycler's website:
"During this processing, we separate ferrous materials from nonferrous and further separate the copper, aluminum, brass, stainless steel, and other metals from the stream of nonferrous metals. "
Is Stainless considered non-ferrous? Why? Isn't it...
Hi,
I have a problem which you guys probably could help me solve or at least advise how to approach.
I am building a mechanical system that consists of 2 steel rods acting as rails and a platform that travels along. I need to find radius of curvature of a steel rod under stress to see by...
I am working with mild steel 1/16" wall tubing. I am sleeving this over another tube to extend it. The attachment point is 12" past the end of the sleeved tube. How much weight can the extention tube handle before it would bend?
Thanks
is there a straight formula for finding one of the natural (preferably fundamental) frequency of a steel flat with dimension say, L=1000 mm, B=100 mm and Thickness T=10 mm ? The flat is fixed at both ends by bolts and two weights of equal magnitude are suspended at 1/4 and 3/4 (i.e. 250 mm and...
This construction practice made me curious. As soon as I lifted the 3/16 inch thick by 2 inch wide steel bars (now routed into the plywood subtop under our granite counter overhang) I noticed that these 12 foot long metal pieces bend considerably under their own weight.
It is common practice...
Hello everyone...
Would firstly like to say that I'm new to this forum so please forgive me if i posted this in the wrong place.
I am currently busy with a marine tank build and need some help as the title says.
I have 2mm thick 2"x2" steel square tubing which i am thinking of using for...
Hi all,
I am after trying to find the plastic section modulus about both local axes (x & y) after having calculated them for the global axes (n & p). Is there a way I can transform global to local using Morh’s circle to evaluate plastic section properties?
Attached is the key diagram I am...
Homework Statement
[Math. for Physicists, M. Stone Problem 1.4]
Assume that a rod of length L is only slightly bent into the yz plane and lies close to the z axis, show that the elastic energy can be approximated as
U[y]= \int_{0}^{L} \frac{1}{2}YI(y'')^2 dz
Homework Equations
It is...
I have a question about how to calculate what size of steel tubing to use in building a boom for a wrecker. Tentatively the compressed length will be 12, and extended I would like to be 28' as this will be a 3 stage boom. I would like to have a safe working load limit of 5Ton at full extension...
Hello everyone obviously smarter than I. There is an answer I seek, to a project that is willing to be done.
I'm considering manufacturing a piece of fitness strengthening equipment that is somewhat unique. There is some sort of equation I'm missing to have an understanding of how to go about...
Homework Statement
a) Find the frequency of vibration under adiabatic conditions of a column of gas confined to a cylindrical tube, closed at one end, with a well-fitting but freely moving piston of mass m.
b) A steel ball of diameter 2 cm oscillates vertically in a precision-bore glass...
Hello All,
I am in the process of creating a 33' tall chaotic pendulum, and cannot find any calculations for the buckling strength of pipe. The pendulum swings from side to side, but is stopped as it goes too far one way or another by a limiting cable attached to a sleeve over the pendulum...
Hello people, thanks for reading. I am glad you are checking out my problem. Basically I need to confirm a "theory/formula" that my boss had written down from a decade ago declaring how much water (roughly) would be needed to cool Slag from steel making process to below boiling.
PROBLEM...
Hello all, thanks for reading.
I am trying to figure out how much water (gallons) would be needed to cool 1 ton of molten Carbon Steel from 2200F to 212F. The specific heat of Carbon Steel is 0.49 Kj/kg.C
I am not sure where to start. I tried used Newtons Law of Cooling but I don't...
I was wondering if anyone could suggest a material that would stay in a solid state within molten steel/aluminum at least for several seconds. There are also two things: 1) the material should react to a magnetic field applied from the outside 2) material's density should be less than that of...
We have a small lab reactor (~2 Litres) made of stainless steel that we use to test reactions.
Unfortunately, we now have one test which has a hot acidic environment (dil. HCl approx. 20%) that would corrode the native stainless steel.
Is there any way to work around this? Maybe a...
I need a 5"x2"x1/8" 'cover' to protect some sensors from a drill bit. Occasionally the bit will run into the cover and chip away at material, etc.
I need the cover to be dull and black, coating with a surface treatment won't work because over time the coating will chip away. What are my...
Homework Statement
An 800 g steel plate has the shape of the isosceles triangle shown in the figure. What are the x and y coordinates of the center of mass?
https://www.physicsforums.com/attachment.php?attachmentid=13559&d=1208292919
Homework Equations
x=1/M ∫ x dm
[b]3. The...
The steel wire can withstand strong tensile stress, but when the steel wire is being coiled into a spring it can be an elastic spring. Why is this? Can this be proven mathematically?
What i want to do is have a cylinder that is made of steel (don't know what types there are but i guess regular)
with a height of 20 ft or so, filled with water. for the bottom of the cylinder i want a piston that would move 6 inches.
the volume of the water on top of the piston is about...
1. a steel plug has a diameter of 10.0 cm at 30 degrees celsius. at what temperature will the diameter be 9.986 cm?
2. a steel measuring tape is exactly 50,000 m long at 20 degrees celsius . (a) what is the length on hot summer when the temperature is 35 degrees celsius? (b) if such steel tape...
Seems to me in that an antenna is carrying microamps at most that slightly higher resistance of steel Vs copper wouldn't matter.
What's the fault of this logic??
Hello,
I'm a very curious EPE student (electrical power engineer) who is trying to figure out why there are variable gaps between joints of large steel structures. Because of this gap the stress seems to be distributed with peak force at the intersection of the bottom plate, why is this...
Homework Statement
A 275 KG steel mass is held by a long cable to the ceiling. Daniel hits the steel mass horizontally and gives it a horizontal speed of 1.75 m/s. Assuming there is no friction, determine the maximum height gain, in centimetres, of the steel mass after the collision...
We are building a light detection system which works like a clock’s hand: an aluminum profile (the “hand”,shown in schematics) carrying detector assemply on its one end rotates around the other end; as the aluminum profile is quite long (2200L*40W*40H mm) and heavy (~10kg),we will add a...
I know this is a complicated question, and depends on a lot of factors. So, I will do my best in explaining the situations. I am trying to regulate the temperature of a pool of circulating water. I have 8' of stainless 304, 1" OD, 14 awg, pipe, positioned against the flow of water (to provide...
Homework Statement
Homework Equations
Trigonometric identities and differentiation
The Attempt at a Solution
It's pretty simple to solve this question when the hallway is a right angle.
Differentiating -6cscθ + 9secθ and setting it equal to zero and solving will yield the proper...
Homework Statement
A uniform steel bar swings from a pivot at one end with a period of 1.3 sec.
Solve for Length of bar
Homework Equations
T=2pi*sqrt(L/g)The Attempt at a Solution
since the period is 1.3 seconds, I just plug in 1.3 for T and 9.8m/s^2 for g and solve for L
i get L= .42m, which...
16. As part of a heat-treating process, an alloy-steel billet, initially at 1032°F, is cooled in a 32°F air stream. The temperature history of the billet is shown in the figure at right.
What is the time constant τ for the cooling process?
I have attached an image of the question.
I...
Hi guys, I'm designing a cooling device as part of a project and need a little help with the maths.
OK, so the scenario is this, take boiling water, put it in a stainless steel container with Thermal Conductivity of 8.7 Btu/h ft °F and dimensions of 15.811cm x 15.811cm x 1 cm to store 250ml...