Fixed Rotation Times for Heated/Cooled Substrates

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In summary, a device is being designed to expose substrates coated with YSZ to temperature gradients using a shaft, sprocket-chain assembly, and heating and cooling sources. The system is currently set for continuous rotation, but the question is whether it can be designed to rotate to the next sample and then stop for a period of time to maximize sample heating/cooling while minimizing exposure of the sample holder. One possible solution is to use limit switches and a time programable relay to control the motor and rotation.
  • #1
Seraph042
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I'm designing a device that will expose substrates plasma sprayed with YSZ over various temperature gradients periodically. A CAD drawing model has been attached with what I've got so far.

The way I'm planning on this working is that a shaft will be fitted the holder and a sprocket-chain assembly will be used for power transmission. There will be a heating source and a cooling source placed at the top of the cycle, and 2 cooling sources at the bottom to induce the gradients through the substrates.

My question is, right now this system is designed for continuous rotation so that the sample will get heated for however long the heating source is over it, and the rest of the time it will hit the sample holder (picture attached).
Is there a way for me to design a system such that the disk will rotate to the next sample, then stop rotating for some amount of time, then rotate to the next sample (etc) so that the sample heating/cooling will be maximized and the actual sample holder won't be exposed to as much heating and cooling?
 

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  • #2
I would probably use limit switches to trip a time programable relay. the motor would turn until it triped a limit switch. That would trigger a relay for the set time. Connect the motor control signal to the normally closed side of the relay. Then once the timer goes off the the relay opens and the normally open motor signal will drive the motor to the next sample, where you will have a limit switch ready to stop it.
 

FAQ: Fixed Rotation Times for Heated/Cooled Substrates

What are fixed rotation times for heated/cooled substrates?

Fixed rotation times refer to the duration that a substrate is exposed to heat or cooling during a specific process. This can vary depending on the type of substrate and the desired outcome of the process.

Why are fixed rotation times necessary for heated/cooled substrates?

Fixed rotation times help ensure consistency and accuracy in the heating or cooling process. It also helps prevent overexposure or underexposure of the substrate, which can affect the final result.

How are fixed rotation times determined for heated/cooled substrates?

The fixed rotation times are determined through experimentation and testing. Factors such as substrate material, thickness, and desired temperature must be taken into account to determine the optimal rotation time.

Can fixed rotation times be adjusted for different substrates?

Yes, fixed rotation times can be adjusted for different substrates. The rotation time will depend on the specific properties and requirements of the substrate in order to achieve the desired outcome.

Are fixed rotation times the same for heating and cooling substrates?

No, fixed rotation times may differ for heating and cooling substrates. The time needed for heating and cooling can vary depending on the type of substrate and the desired temperature change. It is important to determine separate fixed rotation times for each process.

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