How to keep liquid flow rate constant

In summary, the conversation discusses methods for keeping the flow rate of liquid constant in an automated filling machine. The suggested solution involves using a pressure regulator and restriction downstream to maintain a constant pressure that will result in a constant flow rate. Another option is to use a tank with a constant head, potentially using a float and valve system.
  • #1
sherif adel
2
0
How to keep liquid flow rate constant!

hi, my grad. project is automated filling machine and am going to use a gravity liquid (water) filler tank ... my question is how to keep the flow rate from the tank nozzle constant while the liquid level in tank is changing as it fills every bottle ?
 
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  • #2


Variable orifice size?

Why is constant flow rate important?
 
  • #3


Pressure regulator with restriction downstream.
 
  • #4


@ Integral
no the orifice size is fixed .. and i want fixed flow rate to keep the machine production rate constant whatever how many bottles are being filled

@ Q Goest
sry i`m an electrical engineer and this is not my field of study, so can u please tell me how can i regulate the pressure inside the tank
 
  • #5


You don't regulate the pressure inside the tank. You would have a pipe coming off the tank and going into a pressure regulator. That regulator sets the pressure in the pipe downstream of the regulator. Now pipe that into a restriction such as a needle valve and adjust the valve till you get the right flow rate. Since the pressure upstream and downstream of the valve is always constant, the flow through the valve will always be constant. To do this properly, you may need more than head pressure (ie: more than a few psi). You may want to consider a pressurized tank or elevating the tank enough to provide some head pressure.
 
  • #6


I suggest keeping an open tank with a constant head. You can have the water leak over the side, but this will waste some water. Perhaps you could use a float and valve like you find in the back of a toilet. Simpler and cheaper than a regulator.
 

FAQ: How to keep liquid flow rate constant

How can I measure the liquid flow rate?

The liquid flow rate can be measured using a flow meter, which measures the volume of liquid that passes through it in a certain amount of time.

What factors affect the liquid flow rate?

The liquid flow rate can be affected by factors such as the viscosity of the liquid, the diameter of the pipe or tubing, the pressure and temperature of the liquid, and any obstructions in the flow path.

How can I keep the liquid flow rate constant?

To keep the liquid flow rate constant, you can use a flow control valve to regulate the flow of liquid, ensure that the flow path is free from any obstructions, and maintain a consistent pressure and temperature of the liquid.

What are the consequences of an inconsistent flow rate?

An inconsistent flow rate can lead to inaccurate measurements, inefficient use of resources, and potential damage to equipment. It can also affect the quality and consistency of the end product in manufacturing processes.

Can I use a pump to maintain a constant flow rate?

Yes, a pump can be used to maintain a constant flow rate by adjusting the speed or frequency of the pump according to the desired flow rate. However, the pump must be properly calibrated and maintained to ensure accuracy and consistency.

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