Is There an Insulation Monitoring Relay for Continuous Winding Monitoring?

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In summary, a person could use an online insulation monitoring relay to check if a Motor or Transformer is leaking current to ground. This would be done with the machine energized.
  • #1
Royherd27
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Does anybody know if exist a kind of Insulation Monitoring Relay, to be Online (energized) all the time and be able to monitor the Transformers and Motors Winding continuously?
 
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  • #2
How big are the machines?
What condition are you tying to detect?

In our central station generators(894 MVA) we monitored temperature rise of hydrogen in each conductor(looking for uneven rise indicative of broken strands)
and RF noise in the neutral lead(indicative of arcing).

old jim
 
  • #3
Good day Jim, thanks for your answer.
Basically I am in the range of 20 MVA Transformers and perhaps 15 MVA Motors, up to 35KV.
I was told there could be online winding insulation monitoring relays, that would check if the Motor or Transformer insulation is leaking current to ground, with the machine energized...
Have you heard about it? Any ABB or AEG or Siemens new relay in the market?
Thanks
 
  • #4
Have you heard about it? Any ABB or AEG or Siemens new relay in the market?

haven't done much since early days when they brought in sophisticated equipment to monitor power leads with RF current transformers.

What works nearly as well is an inexpensive transistor radio set on AM band between stations. If a machine has insulation trouble there'll be corona and the radio will tell you. The sophisticated equipment puts a number on it for you.
You can do very well with the radio and periodic walkdowns of your plant , you'll get to know each machine's "voice" and how it varies with weather. That's what i did. But continuous monitoring would be better.

We used clamp-around RF transformer on generator neutral and a specialized Westinghouse relay which was just an RF voltmeter. One plant in Missouri used same transformer with a Hewlett-Packard tuneable RF voltmeter to get away from interfering local AM broadcast stations operating near the frequency of interest, ~ 1mhz.

honestly i haven't been into this in decades now and I think you'd get better information from them , or one of the small creative companies. Google search on PD monitor turned up scores of them. http://www.irispower.com/motor_cm_pdtrac.aspx et al

At an industry conference about 1981 i saw a presentation by one utility fellow who used his isophase standoffs as capacitive couplers, just put a insulated plate under the foot and ran a co-ax cable into an RF analyser. It picked up the RF from partial discharge. Now i see such systems on the market from almost everybody.
http://www.doble.com/products/partial_discharge_detection.html
http://static.schneider-electric.us/docs/Electrical Distribution/Services/1910HO0920.pdf

Sorry but i just don't have hands-on experience with the new monitors.

The science seems to have matured considerably since my time.
http://www.siemens.co.uk/pool/energy/uhf_pdm.pdf

Wow !

old jim
 
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  • #5


Yes, there are insulation monitoring relays available that can be online and continuously monitor the winding of transformers and motors. These relays use advanced technology to detect potential insulation failures and provide early warning to prevent equipment damage and downtime. They can also have remote monitoring capabilities, allowing for real-time monitoring and alerts. It is important to consult with a qualified engineer or expert in the field to select the appropriate insulation monitoring relay for your specific application.
 

FAQ: Is There an Insulation Monitoring Relay for Continuous Winding Monitoring?

What is Continuos Winding Monitoring?

Continuos Winding Monitoring is a process used in the manufacturing industry to monitor the winding process of materials such as wires, cables, or coils. It involves using sensors and specialized equipment to measure and track the tension, speed, and position of the winding material.

Why is Continuos Winding Monitoring important?

Continuos Winding Monitoring is important because it helps to ensure the quality and consistency of the winding process. By monitoring the tension, speed, and position of the material, any issues or defects can be quickly identified and corrected, resulting in a more efficient and reliable production process.

How does Continuos Winding Monitoring work?

Continuos Winding Monitoring works by using sensors and specialized equipment to measure and record data related to the winding process. This data is then analyzed to identify any issues or deviations from the desired specifications. This allows for real-time adjustments to be made to the winding process to ensure optimal results.

What are the benefits of using Continuos Winding Monitoring?

Some of the benefits of using Continuos Winding Monitoring include improved product quality, increased production efficiency, and reduced waste and downtime. It also allows for early detection of potential issues, which can help to prevent costly equipment failures and production delays.

Is Continuos Winding Monitoring suitable for all types of winding processes?

Yes, Continuos Winding Monitoring can be used for a wide range of winding processes, including but not limited to wire winding, cable winding, and coil winding. The monitoring system can be customized to meet the specific needs and requirements of different types of winding processes.

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