Need a valve for retention of compressed air in cylinder

In summary: This would prevent air from exhausting from the cylinder when the air supply is interrupted, thus keeping the lid in position.In summary, the conversation discusses the potential danger of the lid sliding down in a machine with a horizontally mounted vessel and movable lid that is operated by a pneumatic cylinder. The question is if there is a valve that can lock the air inside the cylinder to prevent accidents during maintenance. While some suggest a mechanical blocking device, others propose using a non-return check valve in the air feed line to keep the lid in place if the air supply is interrupted.
  • #1
kunalv
16
0
Hello all!

I am designing a machine which consists of a horizontally mounted vessel which has a movable lid. The lid is moved up-down with the help of a pneumatic cylinder & is guided on linear bearings.

My question is during maintenance, when the lid is UP, and for any reason there is a failure in the pneumatic circuit (air pipe bursting or coming off, cylinder failure), the lid may come sliding down which may cause a major accident.

So, is there a valve that can be mounted just before the cylinder, that will 'lock' the air inside the cylinder and not let it exhaust?

The scheme of the machine is depicted in the attached picture.

Any help would be appreciated.

Thanks,

KV
 

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  • #2
For what it's worth: If you don't trust the pneumatic system, then you shouldn't trust yet another valve either.
How about ensuring the lid doesn't come down by means of a mechanical blocking device ? Ideally there should be an access door or a cage or something preventing access to the cylinder unless the lid is up AND blocked .
 
  • #3
First, I agree with BvU with regards to the need for a mechanical latch; and, preferably one that requires the operator to unlatch each time the cover is closed and cannot be unlatched if the door is not fully lifted by the cylinder.

Having said that, one possibility would be to place a non-return check valve in the air feed line before the cylinder vent valve with both immediately before the cylinder inlet connection.
 

Related to Need a valve for retention of compressed air in cylinder

1. What is a valve for retention of compressed air in a cylinder?

A valve for retention of compressed air in a cylinder is a mechanical device that controls the flow of compressed air into and out of a cylinder. It is used to regulate the pressure and maintain the compressed air within the cylinder.

2. How does a valve for retention of compressed air in a cylinder work?

The valve works by opening and closing to allow the compressed air to enter or exit the cylinder. It is usually controlled by a lever, handle, or electronic mechanism that can be adjusted to regulate the flow and pressure of the air.

3. What are the different types of valves for retention of compressed air in a cylinder?

There are several types of valves that can be used for this purpose, including ball valves, gate valves, butterfly valves, and needle valves. Each type has its own specific function and features, so it's important to choose the right one for your specific needs.

4. What factors should be considered when choosing a valve for retention of compressed air in a cylinder?

When selecting a valve, you should consider the type of gas being used, the required flow rate and pressure, the size and dimensions of the cylinder, and the environmental conditions in which the valve will be operating. It's also important to choose a valve that is compatible with the rest of your compressed air system.

5. How can I ensure the proper functioning of a valve for retention of compressed air in a cylinder?

To ensure the valve works effectively, it's important to regularly inspect and maintain it. This includes checking for any leaks or damage, cleaning or replacing any worn parts, and lubricating the valve as needed. It's also important to follow the manufacturer's instructions for proper installation and usage of the valve.

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