Balancing a Rotating Shaft - Determining Masses & Positions

In summary: For part B:The moment about some point on the shaft, a distance ##\ x\ ## to the right of point A, the left end of the shaft. Find what value of ##\ x\ ## makes the moment zero.##\displaystyle \ -(5x)+3(2-x)=0 \ ##10x=-5+3=4x
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Homework Statement


A.
1.JPG

A shaft 2m long rotates at 1500 revs min-1 between bearings as shown. The bearings forces of 5kN and 3kN acting in the same plane as shown. A single mass is to be used to balance the shaft, so that the reactions are zero. The mass is to be placed at a radius of 200mm from the shaft centre, 180o from the direction of the bearing reactions. Determine the size and position (a and b) of the mass to be used.

B.
2.JPG


The shaft in part A is to be balanced using two mases (m1 and m2) placed 0.5m and 1.5m from end A and 180o from the direction of the bearing reactions, each on radius arms 100mm long. Calculate the sizes of m1 and m2.

Homework Equations


F=m*r*ω2

The Attempt at a Solution


A.
ω=1500 revs min-1=1500*(2π/60)=50π rad s-1

To balance the shaft the bearing reactions must equal to centrifugal force of the mass.

RA+RB=F
F=5kN+3kN=8kN
F=m*r*ω2
8000=m*0.2*50π2
4934.8022m=8000
m=1.6211kg

Calculating moment about RB

RA*2-8*b=0
10-8b=0
8b=10
b=1.25m

a+b=2m
a=2-1.25=075m

B.
F1+F2=8kN

Taking moment about RB

RA*2-F1*1.5-F2*0.5=0
10-1.5*F1-0.5*F2=0
1.5*F1+0.5*F2=10

F1+F2=8
1.5*F1+0.5*F2=10

Solving equation

F1=8-F2
1.5*(8-F2)+0.5*F2=10
12-1.5*F2+0.5*F2=10
F2=2kN

F1+2=8
F1=6kN

F1=m1*r*ω2
6000=m1*0.1*50π2
2467.4011m1=6000
m1=2.4317kg

F2=m2*r*ω2
2000=m2*0.1*50π2
2467.4011m2=2000
m2=0.8106kg

Did I got it right?
I'm not sure where I went wrong, but I suspect the m1 should be smaller then m2 as RA is bigger then RB. Any tips?
 
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  • #2
sponsoraw said:

Homework Statement


A.
View attachment 86596
A shaft 2m long rotates at 1500 revs min-1 between bearings as shown. The bearings forces of 5kN and 3kN acting in the same plane as shown. A single mass is to be used to balance the shaft, so that the reactions are zero. The mass is to be placed at a radius of 200mm from the shaft centre, 180o from the direction of the bearing reactions. Determine the size and position (a and b) of the mass to be used.

B.
View attachment 86597

The shaft in part A is to be balanced using two mases (m1 and m2) placed 0.5m and 1.5m from end A and 180o from the direction of the bearing reactions, each on radius arms 100mm long. Calculate the sizes of m1 and m2.

Homework Equations


F=m*r*ω2

The Attempt at a Solution


A.
ω=1500 revs min-1=1500*(2π/60)=50π rad s-1

To balance the shaft the bearing reactions must equal to centrifugal force of the mass.

RA+RB=F
F=5kN+3kN=8kN
F=m*r*ω2
8000=m*0.2*50π2
4934.8022m=8000
m=1.6211kg

Calculating moment about RB

RA*2-8*b=0
10-8b=0
8b=10
b=1.25m

a+b=2m
a=2-1.25=075m

B.
F1+F2=8kN

Taking moment about RB

RA*2-F1*1.5-F2*0.5=0
10-1.5*F1-0.5*F2=0
1.5*F1+0.5*F2=10

F1+F2=8
1.5*F1+0.5*F2=10

Solving equation

F1=8-F2
1.5*(8-F2)+0.5*F2=10
12-1.5*F2+0.5*F2=10
F2=2kN

F1+2=8
F1=6kN

F1=m1*r*ω2
6000=m1*0.1*50π2
2467.4011m1=6000
m1=2.4317kg

F2=m2*r*ω2
2000=m2*0.1*50π2
2467.4011m2=2000
m2=0.8106kg

Did I got it right?
I'm not sure where I went wrong, but I suspect the m1 should be smaller then m2 as RA is bigger then RB. Any tips?
It looks right to me.

There is an easier way to do this.

Consider: At what location along the shaft, do the bearing reaction forces produce zero torque?
 
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Thanks SammyS for you reply. Can you expand a bit more on that?
 
  • #4
sponsoraw said:
Thanks SammyS for you reply. Can you expand a bit more on that?
For part A:

Consider the moment about some point on the shaft, a distance ##\ x\ ## to the right of point A, the left end of the shaft. Find what value of ##\ x\ ## makes that moment zero.

##\displaystyle \ -(5x)+3(2-x)=0 \ ##
 
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FAQ: Balancing a Rotating Shaft - Determining Masses & Positions

What is the purpose of balancing a rotating shaft?

The purpose of balancing a rotating shaft is to reduce vibrations and improve the overall performance and lifespan of the machinery. Unbalanced shafts can cause excessive wear and tear on bearings and other components, leading to costly repairs and downtime.

How do you determine the mass and position of the balancing weights?

The mass and position of balancing weights can be determined using specialized equipment, such as a dynamic balancing machine. The machine measures the vibrations of the shaft and calculates the required amount and location of the balancing weights to counteract these vibrations.

What are the consequences of an unbalanced shaft?

An unbalanced shaft can lead to various issues, such as increased noise and vibrations, reduced performance and efficiency, and premature wear and tear on components. In extreme cases, it can even cause catastrophic failures and safety hazards.

Can balancing a rotating shaft be done manually?

Balancing a rotating shaft manually is possible but requires a high level of expertise and precision. It involves carefully calculating the required weight and position of the balancing weights and manually attaching them to the shaft. It is more common to use specialized equipment for more accurate and efficient results.

How often should a rotating shaft be balanced?

The frequency of balancing a rotating shaft depends on various factors, such as the speed and size of the shaft, the type of machinery, and the operating conditions. In general, it is recommended to balance a shaft whenever there are signs of vibration or at regular intervals as part of a maintenance routine.

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