Building/Repairing an Electric Motor

In summary, a motor may be faulty and need a new brush, or it may be powerful and efficient. The motor from a car windscreen wiper may be a suitable candidate for the first prototype.
  • #1
Mikedec555
2
0
HI all, I'm hoping to design a sort of hand held fan. I have some awesome blueprints. Unfortunately I'm still in high school in sri lanka, and we don't get much practical instruction.

Now, I know how a motor works. To build a tiny prototype, I extracted a few small motors from some model toys. All of them seem to be almost exactly the same. They operate with 3-8V. Now I can't seem to get any of them to work. This is what they look like:
http://static.howstuffworks.com/gif/motor3.jpg

Now i connected 3V(and also 6V at another time) to the 2 terminals, but no motion. Notice the little indent thing on the side. What is that for?

Also, this is not fast enough for my fan. How would I go about making a powerful one. (For the second prototype, as I don't have any powerful magnets yet)
 
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  • #2
Mikedec555 said:
HI all, I'm hoping to design a sort of hand held fan. I have some awesome blueprints. Unfortunately I'm still in high school in sri lanka, and we don't get much practical instruction.

Now, I know how a motor works. To build a tiny prototype, I extracted a few small motors from some model toys. All of them seem to be almost exactly the same. They operate with 3-8V. Now I can't seem to get any of them to work. This is what they look like:
http://static.howstuffworks.com/gif/motor3.jpg

Now i connected 3V(and also 6V at another time) to the 2 terminals, but no motion. Notice the little indent thing on the side. What is that for?

Also, this is not fast enough for my fan. How would I go about making a powerful one. (For the second prototype, as I don't have any powerful magnets yet)

Welcome to the PF. Do you have a multimeter available? If so, check the DC resistance of the motor -- what do you get? Then set the meter on AC Volts, and spin the motor shaft -- what does it say? How about on DC Volts?

For more power, you will need a bigger motor. Keep looking around for likely candidates...
 
  • #3
Those motors should start rotating when power is applied or at least when given a small rotation. They may be faulty already and may need new brushes.

A possible source of motors is car wrecking yards.
A typical motor would be the one that drove the car's windscreen wipers or the fan motor for blowing air into the car.
These are quite powerful motors and built for a very long life, so they may be working even on a car that is very old.

These motors are better than the ones from mains voltage power tools because they will operate on 12 volts which is much safer than playing with mains voltages.

It is possible to make simple motors yourself (Google "DIY Motor") but they will usually not be very powerful or efficient.
 

FAQ: Building/Repairing an Electric Motor

How does an electric motor work?

Electric motors work by converting electrical energy into mechanical energy. This is achieved through the interaction of a magnetic field and an electric current, which causes a force to be exerted on the motor's rotor, causing it to rotate.

What are the main components of an electric motor?

The main components of an electric motor include a stator (stationary part), a rotor (rotating part), a commutator, and brushes. The stator contains the motor's windings, which create the magnetic field, while the rotor contains the motor's conductors, which interact with the magnetic field to produce motion.

How do you determine the right size of motor for a specific application?

The size of an electric motor is typically determined by the amount of power (measured in watts or horsepower) that is needed for a specific application. Other factors such as the motor's speed, torque, and efficiency should also be considered when selecting the right size motor for a particular task.

What are common problems that can occur with electric motors?

Some common problems with electric motors include loose or worn out connections, faulty wiring, overheating, and worn out bearings. Regular maintenance and inspections can help identify and address these issues before they become more serious.

How can I repair a damaged electric motor?

The specific steps for repairing a damaged electric motor will depend on the type and extent of the damage. In general, the process may involve disassembling the motor, replacing damaged components, and reassembling and testing the motor. It is important to follow proper safety procedures and consult a professional if you are unsure of how to repair the motor.

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