Calculating Speed & Acceleration of Pneumatic Cylinder

  • Thread starter Serj
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In summary, determining the speed and acceleration of a pneumatic cylinder when air is forced into it involves knowing the velocity or volumetric flow rate into the cylinder and using the flow divided by the area. Additionally, the pressure of the compressed air, atmospheric pressure, and resistance force must be taken into account. One can control the speed of the cylinder by using a needle valve on the exhaust port, which controls the rate of air exiting the cylinder. This can be achieved with a combination needle valve/check valve, which allows free flow of air into the cylinder while controlling the speed of activation.
  • #1
Serj
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How do you determine how fast a pneumatic cylinder will move when you force air into it with a tank of compressed air. I also need to know how fast it will accelerate. I only need an equation but resistance from the airtight rings must also be included. Thank you.
-Serj
 
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  • #2
The only way to really know is to know the velocity or the volumetric flow rate into the cylinder. From there it's simply flow divided by the area. The actual measurement of the flow rate is a bit tricky due to compressibility.
 
  • #3
I think you can solve the problem if you know the pressure of the compressed air (p) , the atmospheric pressure (p_0) and the resistance force(F_f). From the second principle,

[tex]m\cdot a=pS-p_0S-F_f[/tex]

(S is the cross-section area of the cylinder)

If you have the acceleration, with the length and the Galilei's law the final velocity is piece of cake.
 
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  • #4
The best way to control the speed of a air cylinder is to use a needle valve on the exhaust port. This will control how fast the air exits the cylinder. They make a combination needle valve/check valve just for this purpose. The check valve allows free flow of air into the cylinder the needle valve controls the rate that air exits, thus controling the speed of activation.

For example

These parts are not very expensive on the scale of things.
 
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FAQ: Calculating Speed & Acceleration of Pneumatic Cylinder

What is the formula for calculating the speed of a pneumatic cylinder?

The formula for calculating the speed of a pneumatic cylinder is speed = (flow rate x 60) / (cylinder area x 4).

How do I calculate the acceleration of a pneumatic cylinder?

The formula for calculating the acceleration of a pneumatic cylinder is acceleration = (flow rate x 60) / (cylinder area x cylinder mass x 4).

What units should be used when calculating speed and acceleration of a pneumatic cylinder?

The flow rate should be measured in cubic feet per minute (CFM), the cylinder area in square inches, and the cylinder mass in pounds (lbs).

Can you explain the relationship between flow rate and speed/acceleration in a pneumatic cylinder?

The flow rate is directly proportional to the speed and acceleration of a pneumatic cylinder. This means that as the flow rate increases, so does the speed and acceleration of the cylinder.

How can I use the calculated speed and acceleration to optimize my pneumatic cylinder system?

By knowing the speed and acceleration of your pneumatic cylinder, you can adjust the flow rate and cylinder size to optimize the performance of your system. This can help improve efficiency and reduce operating costs.

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