Can I Build a 120V Switch Mode Power Supply?

In summary, the conversation revolves around different methods of power supply, specifically the use of switch mode power supplies and their limitations in handling high input voltages. The individual is in need of a supply that can provide 2.5 volts at 70 amps and is exploring options such as building their own power supply or modifying existing ones. The discussion also touches on the use of buck converters in phone chargers and the recommendation to look into other isolated switching power supply topologies for this application. The purpose of charging a 630 Farad capacitor quickly is also mentioned.
  • #1
Puglife
157
2
I am looking into different methods of power supply's when I found out about switch mode power supply's. These are the type of supply's that you have in your phone charger (or at least i believe so).

The type of supply I need, is something that can supply a voltage of 2.5 volts @ 70 amps, and plugs right into the wall. To do this, I would use what's called a buck converter (because it lowers the voltage). So I was looking on amazon for things that would work for me, and I found nothing anywhere. so I decided to lower my expectations, and just look for any buck converter that would work with a input of 120 volts dc from the wall, after it was rectified, and filtered, and I could find nothing.

Then I tried looking into building my own power supply, given a switch ic, which I looked for, and still found nothing, that could handle an input of 120 volts. What I was wondering, was how come basically every single thing powered by the wall outlet is powered by these, if none of them can handle an input of 120 volts? And how do I find one that can.

Also, how would I create my power source that can step down the main wall outlet power to 2.5 volts @ over 30 amps at least? Also, why is it that I could not find any switch ic that could handle 120 volts, if every phone charger has one that can? Do they not sell them to the public?

Why is it that I could not find a Built buck converter on amazon that could handle an input of 120 volts? Could I modify a 30 volt one to work with 120 volts, or put something between the filtered dc wall current and the buck converter to do this? Thanks for the help, it is really appreciated.
 
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  • #2
Take a look at this thread: https://www.physicsforums.com/threads/smps-float-capacitor-question.838254/
A lot of discussion about switchers in general. I don't think you can expect an off the shelf IC to do what you want. That is not how electronics generally works. Notice in the schematic in the referenced thread that the IC is not really driving anything with serious power. The output transistors are what have to take the heat.
 
  • #3
Puglife said:
I am looking into different methods of power supply's when I found out about switch mode power supply's. These are the type of supply's that you have in your phone charger (or at least i believe so).

The type of supply I need, is something that can supply a voltage of 2.5 volts @ 70 amps, and plugs right into the wall. To do this, I would use what's called a buck converter (because it lowers the voltage). So I was looking on amazon for things that would work for me, and I found nothing anywhere. so I decided to lower my expectations, and just look for any buck converter that would work with a input of 120 volts dc from the wall, after it was rectified, and filtered, and I could find nothing.

Then I tried looking into building my own power supply, given a switch ic, which I looked for, and still found nothing, that could handle an input of 120 volts. What I was wondering, was how come basically every single thing powered by the wall outlet is powered by these, if none of them can handle an input of 120 volts? And how do I find one that can.

Also, how would I create my power source that can step down the main wall outlet power to 2.5 volts @ over 30 amps at least? Also, why is it that I could not find any switch ic that could handle 120 volts, if every phone charger has one that can? Do they not sell them to the public?

Why is it that I could not find a Built buck converter on amazon that could handle an input of 120 volts? Could I modify a 30 volt one to work with 120 volts, or put something between the filtered dc wall current and the buck converter to do this? Thanks for the help, it is really appreciated.
Welcome to the PF.

What is the application? In general you would not use a Buck DC-DC converter with 120Vrms wall power because a Buck converter does not provide any safety isolation. It can only be used in low-voltage applications, or in applications where there are no user-accessible parts in the low-voltage section.

Instead you would use a Flyback or Forward Converter or some other isolated switching power supply topology. You may be able to find an off-the-shelf power supply to satisfy your application, although the combination of low voltage at 2.5V and high current at 70A is unusual... :smile:
 
  • #4
So, if they don't use buck converters, for example, in wall usb phone chargers, then what do they use, and would it be capable of supplying the sufficient amperage I need? Also, how would I go about building one?
 
  • #5
Puglife said:
So, if they don't use buck converters, for example, in wall usb phone chargers, then what do they use, and would it be capable of supplying the sufficient amperage I need? Also, how would I go about building one?
The USB wall charger probably uses a Flyback topology converter to make 5V at 1A.

Why do you want 2.5V at 70A?
 
  • #6
I am trying to charge a 630 Farad capacitor, with a 2.5 volt rating as fast as humanly possible. Hopefully within a 15 second time span.
 
  • #7
Puglife said:
I am trying to charge a 630 Farad capacitor, with a 2.5 volt rating as fast as humanly possible. Hopefully within a 15 second time span.
Why?
 
  • #8
well, I am using the supercapcitor to power some of my projects, and would like to be able to charge it from the wall, and charge it as quickly as possible. I think it would be awesome if I could fully charge it in under 15 seconds.
 
  • #9
Well, based on your questions, you probably shouldn't be trying to work with such high power projects yet. I'd recommend that you work on low-voltage projects for a while (like using a 12V, 1A power brick that is already safety approved to power your projects). It's good that you want to learn about electronics, but this project sounds too dangerous for your level of understanding right now. This thread is closed.
 
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FAQ: Can I Build a 120V Switch Mode Power Supply?

What is a switch mode power supply (SMPS) and how does it work?

A switch mode power supply is a type of power supply that converts electrical energy from one form to another. It uses a switching regulator to efficiently convert a DC input voltage to a different DC output voltage. The switching regulator turns the power on and off at a high frequency, allowing for smaller and lighter components to be used.

What are the advantages of using a SMPS over a linear power supply?

Switch mode power supplies have several advantages over linear power supplies. They are more efficient, meaning less energy is wasted as heat. They are also smaller and lighter, making them ideal for use in portable devices. Additionally, they can handle a wider range of input voltages and can provide a stable output voltage even with varying loads.

What are the main components of a SMPS?

The main components of a SMPS include a rectifier, a switching element (such as a transistor or MOSFET), an inductor, a capacitor, and a control circuit. The rectifier converts AC input voltage to DC, which is then switched on and off by the switching element. The inductor and capacitor work together to regulate the output voltage, and the control circuit monitors and adjusts the switching frequency to maintain a stable output.

How do you troubleshoot a faulty SMPS?

To troubleshoot a faulty SMPS, you can start by checking the input voltage and ensuring it is within the specified range. Then, check the output voltage and make sure it is stable and within the desired range. If the output voltage is not stable, you may need to replace the inductor or capacitor. You can also check for any damaged components, loose connections, or burnt traces on the circuit board.

Can a SMPS be used for all types of electronic devices?

While switch mode power supplies are commonly used in a wide range of electronic devices, they may not be suitable for all types of devices. Some devices, such as sensitive audio equipment, may require a linear power supply to avoid any interference or noise from the switching frequency. Additionally, high-powered devices may require a larger and more complex SMPS to handle the necessary power load.

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