Connecting two heaters of 240V to a relay rated at 240V

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In summary, the person is asking if connecting two 240 V heater elements in series to a relay output rated at 240 V 3A will ruin the relay over time and affect the output of the heaters. The answer is that the power output of the heaters will be reduced to half and the relay may burn out if the combined power consumption of the heaters exceeds 720 watts. It is recommended to connect the heaters in parallel for full power and to check their ratings to ensure they do not exceed 720 watts. The community at PhysicsForum provided quick and thorough explanations, making the person feel good about joining.
  • #1
Etude
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Ok this might be a really stupid question but I would appreciate some help.

I have a controller with a relay output rated at 240 V 3A. I was wondering what happens if I connect 2 heater elements of 240 V each in series to this relay. Will it ruin the relay over time? Will the output of the heaters be affected?

Help is appreciated. :smile:
 
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  • #2
Welcome to PhysicsForums!

Making the naive assumption that your heating coils have constant resistance at all temperatures (they almost certainly won't, but also shouldn't change drastically for large values of drastic), what'll happen is that the in-series coils will only output a quarter of their power, and the sum of the two will result in only half the power output of a single coil.

You can see this by rearranging Ohm's Law, V=I*R, and the power formula, P=I*V:
[itex]P=\frac{V^2}{R}[/itex]

To double your power output, you should really connect the coils in parallel (so that 240V is present across each coil).

HOWEVER, you don't mention how much power your heating coils are rated for (or equivalently, how much current they consume). If they individually or together draw more than 3A (720W), you have a problem.

If this is the case, your relay may burn out because the coils are drawing too much current. Your controller might need to drive a relay driving the coils (either one supplying both in parallel, or two supplying one each)
 
  • #3
If you connect in series two identical heating elements, each rated for 240 VAC, then when you power that series circuit with 240 VAC you will be disappointed at the low amount of heat produced. For full power, they'd need 480 VAC.

Though at 240 VAC, so long as the series combination doesn't draw more than 3A, the relay shouldn't be upset.
 
  • #4
3 A at 240 V gives about 720 watts, check the heater ratings if they add up to more then 720 you need a bigger relay.
 
  • #5
Thanx so much guys for your great explanations and quick response! :)
The three of your answers put together really explained the situation to me! Thanx a ton!
Am already feeling good about joining PhysicsForum!
 

FAQ: Connecting two heaters of 240V to a relay rated at 240V

What is the purpose of connecting two heaters to a relay?

The purpose of connecting two heaters to a relay is to control the operation of both heaters with one device. This can help with efficiency and convenience, as the heaters can be turned on and off simultaneously.

Can I connect two heaters of different wattage to a relay rated at 240V?

Yes, as long as both heaters are rated at 240V, you can connect them to a relay rated at 240V. However, it is important to ensure that the total wattage of both heaters does not exceed the maximum wattage capacity of the relay.

What type of relay should I use for connecting two heaters of 240V?

You should use a double-pole, double-throw (DPDT) relay for connecting two heaters of 240V. This type of relay has two sets of contacts, allowing it to control two separate circuits simultaneously.

Is it safe to connect two heaters to a relay?

As long as the relay is properly rated and installed according to manufacturer instructions, it is safe to connect two heaters to a relay. It is important to follow all safety precautions and to consult a professional if you are unsure about the installation process.

Can I control the temperature of each heater separately when they are connected to a relay?

Yes, you can control the temperature of each heater separately by using a relay that has separate control switches for each circuit. This will allow you to turn on and off each heater independently, giving you more control over the temperature in different areas.

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