Cooling of hot metal forging

In summary, when cooling a hot metal forging by dropping it into a pool of water, you will need 7 boundary and initial conditions to solve for the temperature. This includes 2 boundary conditions for each of the three coordinate directions and 1 initial condition for the time-dependent term. However, it is important to consider that the initial cooling may not be achieved through conduction or convection, but rather by vaporization of water on the surface of the forging. Once the temperature of the forging falls below the boiling point of water, natural convective currents will also play a role in the cooling process.
  • #1
engineer23
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If a hot metal forging is cooled by dropping it into a pool of water, how many boundary/initial conditions do I need to solve for the temperature? I don't want to make any assumptions about temperature gradients within the forging itself (Biot number may be large, which precludes use of lumped capacitance method). If I start with the heat diffusion equation and eliminate generation, I need 2 boundary conditions for each of the three coordinate directions and 1 initial condition for the time dependent term, which is 7 conditions altogether?
 
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  • #2
Are you taking into account the fact that typically a hot metal forging will be much hotter than the boiling point of water, so initial cooling will not be achieved through conduction or convection but rather by vaprization of water touching its surface? Once the forging cools to below the boiling point of water, then the part will be subject to natural convective currents in the fluid around it.
 

FAQ: Cooling of hot metal forging

What is cooling of hot metal forging?

Cooling of hot metal forging is the process of reducing the temperature of a metal after it has been heated and shaped through forging. This is done to improve the strength and hardness of the metal and to prevent it from warping or cracking.

Why is cooling important in hot metal forging?

Cooling is important in hot metal forging because it allows the metal to reach its desired strength and hardness. If the metal is not properly cooled, it may become too soft and not able to hold its shape, or too brittle and prone to cracking.

What are the different cooling methods used in hot metal forging?

The most common cooling methods used in hot metal forging are air cooling, water cooling, and oil quenching. Air cooling is the slowest method, while water and oil quenching are faster and can achieve higher strength and hardness in the metal.

How does the rate of cooling affect the properties of the forged metal?

The rate of cooling has a significant impact on the properties of the forged metal. A slower cooling rate will result in a softer and more ductile metal, while a faster cooling rate will result in a harder and more brittle metal. The cooling rate can also affect the grain structure of the metal, which can impact its strength and toughness.

What factors can affect the cooling rate in hot metal forging?

The cooling rate in hot metal forging can be affected by various factors, such as the initial temperature of the metal, the cooling method used, the shape and size of the forged metal, and the ambient temperature. Additionally, the type of metal being forged and its composition can also play a role in the cooling rate.

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