Difference between Boss seal industrial vs military fittings SAE specs

In summary, the conversation revolves around having trouble with specs in the military straight thread tube fitting chart not fitting the designated O-ring. The group is looking for an alternative reference or explanation on how the slope of the military boss seal is supposed to work. The O-ring is initially trapped in a cavity between three surfaces and seals the joint when the hex is screwed into the block. However, when subjected to internal pressure, the O-ring is pressed against the taper in the block and the flat under-surface of the hex instead of the groove machined above the male thread. The deck surface of the block is not part of the seal, but the gap between the bottom of the hex and the rough surface of the block must be small enough to prevent
  • #1
legopuffer
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TL;DR Summary
Issue sealing o-ring with military boss specs
Hi - attached is 3 pages from the PARKER o ring guide and I am having trouble with specs in the military straight thread tube fitting chart not fitting the designated o-ring. I can't find a different resource for something in my thread size needed - 5/8-18

Does anyone have an alternative reference, or can explain how the slope of the military boss seal is supposed to work? I have traditionally used the industrial chart and had no issues...
 

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  • #2
legopuffer said:
Does anyone have an alternative reference, or can explain how the slope of the military boss seal is supposed to work?
As the hex is screwed into the block, the O-ring is pushed down the taper into the block. The O-ring seals the joint in that situation, by being initially trapped in the cavity between three surfaces.
When subjected to internal pressure, with fluid moving up the thread, the O-ring is pressed against the taper in the block and the flat under-surface of the hex. The O-ring is then no longer pressed against the groove machined above the male thread, as that is filled with fluid under pressure.

The deck surface of the block is not part of the seal, but the gap between the bottom of the hex, and the potentially rough surface of the block, must be small enough to prevent extrusion of the O-ring.
 

FAQ: Difference between Boss seal industrial vs military fittings SAE specs

What are the primary differences between industrial and military fittings according to SAE specs?

The primary differences between industrial and military fittings according to SAE specs include material composition, pressure ratings, and environmental resistance. Military fittings often require higher-grade materials and stricter quality control to ensure reliability in extreme conditions, whereas industrial fittings may have broader tolerances and are designed for general use in less demanding environments.

How do the pressure ratings compare between Boss seal industrial and military fittings?

Military fittings typically have higher pressure ratings compared to industrial fittings. This is because military applications often involve more demanding conditions where higher pressure resistance is crucial. SAE specs for military fittings ensure they can withstand these higher pressures, whereas industrial fittings are rated for standard industrial pressures.

Are there significant differences in the materials used for Boss seal industrial vs military fittings?

Yes, there are significant differences in the materials used. Military fittings often use higher-grade, corrosion-resistant materials such as stainless steel or specialized alloys to withstand harsh environments and ensure durability. Industrial fittings may use a wider range of materials, including lower-cost options like standard steel or brass, which are adequate for less demanding applications.

How do the environmental resistance requirements differ between industrial and military fittings?

Environmental resistance requirements for military fittings are generally more stringent. Military fittings are designed to perform reliably in extreme temperatures, high humidity, and corrosive environments. Industrial fittings, while still designed to be durable, may not meet the same rigorous standards and are typically suited for more controlled environments.

What are the testing and certification differences for Boss seal industrial vs military fittings according to SAE specs?

Testing and certification for military fittings are more rigorous and comprehensive compared to industrial fittings. Military fittings must pass a series of stringent tests to meet SAE specs, including pressure, vibration, and environmental tests. Certification for military fittings also involves more detailed documentation and traceability. Industrial fittings, while still tested for performance, may not undergo the same level of scrutiny or require as extensive certification processes.

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