- #1
Curious P
- 12
- 0
Hi guys,
Not sure whether this belongs in elec or mats/chem so I thought I'd put it here.
Basically I am trying to extract current from a thin aluminium layer.
Due to the Al-Oxide layer, simply soldering an external lead isn't working.
I'm able to etch away (some?) of the oxide layer but even then, soldering is still very dificult/impossible. Ultrasonic soldering has had some (limited) success but the yield has been very poor (1 in 10-15 attempts actually gets a decent bond)
The solder's I've tried are the lead free variety (99.5% Sn, rest Cu) and regular 60/40.
I've read of some special Al-solders but they seem to be 60%+ Pb? (trying to stay away from it)
Another approach I've looked into is electrolysis or electroless plating. However a few of the companies and businesses I've contacted have told me they don't do it and it's very difficult.
In saying that I haven't actually tried it myself (most promosing might be electroless nickel plating?)
Any ideas out there / Any approaches I'm missing?
Thanks for reading
Not sure whether this belongs in elec or mats/chem so I thought I'd put it here.
Basically I am trying to extract current from a thin aluminium layer.
Due to the Al-Oxide layer, simply soldering an external lead isn't working.
I'm able to etch away (some?) of the oxide layer but even then, soldering is still very dificult/impossible. Ultrasonic soldering has had some (limited) success but the yield has been very poor (1 in 10-15 attempts actually gets a decent bond)
The solder's I've tried are the lead free variety (99.5% Sn, rest Cu) and regular 60/40.
I've read of some special Al-solders but they seem to be 60%+ Pb? (trying to stay away from it)
Another approach I've looked into is electrolysis or electroless plating. However a few of the companies and businesses I've contacted have told me they don't do it and it's very difficult.
In saying that I haven't actually tried it myself (most promosing might be electroless nickel plating?)
Any ideas out there / Any approaches I'm missing?
Thanks for reading