Help calibrating some instruments

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In summary: The tolerance is how much the actual voltage output on the instrument can vary from the lower to the upper end of the zero balance range. Lastly, the accuracy error is the difference between the actual voltage output and where the zero balance should be. All of these tolerances are important when it comes to ensuring the accuracy of the instrument.
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wxrocks
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It was difficult deciding where to put this -- so feel free to move this post if you'd like!

I am working on calibrating some Omega pressure transducers, and I just want some verification on my overall error. Model -- PX303 various pressures.

Zero Balance -- with 0 PSI (gage pressure) on the instrument, my voltage output can vary by this percentage. This is an adjustment to make in my software -- i.e. if it is saying .6 Volts is zero, I am OK because the 0.1V difference is still within the instruments zero balance range.

Span Tolerance -- if I put the upper limit of pressure on the instrument, this is the voltage variation allowed on the upper end i.e I might not get 5.5V output on the max PSI on the deadweight tester.

I need verification if that's indeed what these ranges are, and if so -- Can I not include them in my error calculation? By making the software adjustments, the only error left should be the accuracy error??

Thanks!
 
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Post the model number of your transducer. So the rest of us can look at the documention for your transducers. There is no standard terminology for these terms, we need to see the documention.
 
  • #3
I added the model number above -- it is a voltage output transducer.
 
  • #4
Trying to bump this up to the top -- hoping someone can offer some advice. Thanks!
 
  • #5
Well, to save others from having to google it, here is the datasheet for the part:

http://www.omega.com/Pressure/pdf/PX303.pdf

It says it comes with an operator's manual -- what does that say about calibration? Do you have any web pointers to the kind of calibration that you are trying to do? This is calibration in software to make the sensor overall more accurate, right?
 
  • #6
Operation manual -- yeah right. I talked to Omega, and they said most companies will send the transducers to them to confirm the calibrations. There are no internal adjustments that can be made...

What I am looking to do is just confirm the transducers are still working within their specified parameters.

I guess my question is meant to be generic -- What do these different accuracy ranges mean and am I accounting for them correctly when confirming the working condition of these instruments.
 
  • #7
wxrocks said:
Operation manual -- yeah right. I talked to Omega, and they said most companies will send the transducers to them to confirm the calibrations. There are no internal adjustments that can be made...

What I am looking to do is just confirm the transducers are still working within their specified parameters.

I guess my question is meant to be generic -- What do these different accuracy ranges mean and am I accounting for them correctly when confirming the working condition of these instruments.
With transducers like that (strain gauge based) the calibration is really in the data collection. There is nothing to tweak in a transducer like what you could adjust in older dial gauges. You are usually given a calibration with the transducer.

In your case your definitions are correct. The zero balance is balancing the bridge for the strain gauges in the transducer. The span tolerance takes into account all of those little niceties that go along with strain gauges like temperature and transverse sensitivities.
 

FAQ: Help calibrating some instruments

How often should I calibrate my instruments?

The frequency of instrument calibration depends on the specific instrument and its usage. Typically, instruments should be calibrated at least once a year, but some may require more frequent calibrations. It is important to follow the manufacturer's recommendations and keep a record of all calibrations.

What is the purpose of instrument calibration?

The purpose of instrument calibration is to ensure that the instrument is measuring accurately and producing reliable results. Over time, instruments can drift and become less accurate, which can lead to errors in data and potentially affect the outcome of experiments or processes.

Who should perform instrument calibration?

Instrument calibration should be performed by trained and qualified individuals. This can include a dedicated calibration technician or the instrument manufacturer's service team. It is important to ensure that the calibrations are performed according to industry standards and that the calibration equipment used is properly maintained and calibrated itself.

What is the difference between calibration and verification?

Calibration involves comparing an instrument's measurements to a known standard and adjusting the instrument if necessary to ensure accuracy. Verification, on the other hand, simply checks whether the instrument is within an acceptable range of accuracy without making any adjustments. Calibration is typically a more thorough and precise process.

Can I calibrate my own instruments?

It is possible to perform some instrument calibrations in-house, but it requires proper training, equipment, and procedures. It is recommended to have a professional calibration service perform calibrations for critical instruments or those that require specialized equipment. Additionally, in-house calibrations should be regularly audited and compared to external calibrations to ensure accuracy.

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