Help with Flywheel calculations

In summary, a design for a kayak training machine includes a frame supporting a weighted flywheel that provides resistance. A brake or drag fan is required to dissipate the energy the flywheel stores with each stroke. The flywheel size and momentum need to be calculated in order to determine the weight that can provide the desired force range.
  • #1
Gozza
2
0
I am designing a kayak training machine as a final year project. Basically, the design consists of a frame supporting a weighted flywheel that provides the resistance. The flywheel is mounted on a shaft through bearing units in the frame and opposite direction sprag clutches are mounted onto pulleys and attached to the shaft. This enables drive motion to be applied to the flywheel with a freerunning motion in the reverse direction. Attached to these pulleys is a rope that runs to the paddle at one end, and a bungee cord at the other that will re-right the drive motion of the kayak stroke.


1. Essentially the problem is, how big a flywheel will I need to produce a force of 40N with each stroke. This is based upon a situation where stroke rate will be around the 82 strokes per minute area.


I am pretty clueless at what data is needed to solve the problem. I can find out more data if neccesary to solve it. If anyone could help me I would be greatly appreciative.

Thanks,

Gozza
 
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  • #2
I can't quite visualize your setup but...
There are more variables involved than just the flywheel size. In particular there is an issue of how much mechanical advantage you get in connecting the paddle stroke to the flywheel.

A more important issue is that in addition to the flywheel you will need a braking system to dissipate the energy the stroke puts into the flywheel. Imagine the first stroke spins the flywheel up to speed, then if it is free-spinning, the second stroke will have much less resistance and so too subsequent strokes until the flywheel gets up to a speed where the user can't stroke fast enough to keep up with the flywheel. (The kayak has almost zero drag in the water.)

What you need is a brake or or drag fan capable of dissipating the energy stored in the flywheel with each stroke. You will probably want to allow variation both in the drag and in the flywheel resistance. You can then a.) adjust to get optimum and b.) allow adjustements for various users abilities.

You'll want to figure the appropriate momentum mass and velocity of a typical kayak and try to equate these with the flywheel's angular momentum and speed.

Then you'll want to match the braking system to the typical drag on a kayak figuring how much energy per stroke is used to maintain typical speed and equate that to how much energy the braking system dissipates.

Be sure as well that if you are using a brake there is a means of dissipating the heat it generates.
 
  • #3
Ok, I've got a braking system that is similar to that used on indoor spinning bikes. The brakes are made of a synthetic wool that dissipates heat excellently whilst under constant friction. The design is conceptual, so the actual amount of braking needed for each resistance variation does not need working out, due to conceptual testing being able to be completed to work this out.The problem I am having is that I cannot figure out the calculations I would need to work out flywheel size.

The force at paddle tips could reach to 350N maximum probably. Based on an average of 82 strokes per minute, with constant braking is there a way to calculate the flywheel weight that could give a potential force range of say 20N to 200N etc subject to different levels of braking
 

FAQ: Help with Flywheel calculations

What is a flywheel?

A flywheel is a mechanical device that stores rotational energy and helps to maintain a constant speed in a machine or system. It typically consists of a heavy disk or wheel that is mounted on an axle and is used to store and release energy.

Why are flywheels important in machinery?

Flywheels are important in machinery because they provide a source of stored energy that can be used to smooth out fluctuations in speed and torque. This can help to improve the overall efficiency and performance of the machine.

How do you calculate the moment of inertia of a flywheel?

The moment of inertia of a flywheel can be calculated by multiplying the mass of the flywheel by the square of its radius. This value is important in flywheel calculations as it represents the resistance of the flywheel to changes in its rotational speed.

What factors affect the performance of a flywheel?

The performance of a flywheel can be affected by several factors, including its mass, radius, and shape. Additionally, the speed at which the flywheel is rotating and the materials it is made of can also impact its performance.

What are some common uses for flywheels?

Flywheels have a variety of uses, including in engines, generators, and energy storage systems. They are also commonly used in vehicles, such as bicycles and cars, to store energy and maintain a constant speed.

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