How Do Heater Contactors and SSRs Control Heating Elements?

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In summary, the conversation discusses the use of a voltage of 440 volts to automatically turn on the K3 contactor. The topic then shifts to the working of an SSR and the required voltage at its terminals. The main question revolves around the functioning of two heaters and their voltage requirements. The conversation also mentions the possibility of using a PID controller and other components in the circuit.
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ismat143
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1.If i apply voltage 440volts at L1,L2,L3 the K3 (contactor) will get on automatically?
2.How this SSR work and what should be the voltage at 4,5,6 and 7,8,9(X1 terminals)?

The main thing i want to ask is how this heating 1 and heating 2 gets ON and OFF and at what voltage?

Thank you.
 
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  • #2
Welcome to PF ismat. It looks like the heaters are being controlled by SSR (which is a silicon controlled rectifier, I think) and its ouput is controlled by pluses supplied to the + and - terminals. These pulses could be coming from a PID controller. And K3 appears to be contacts for a relay. Are there other parts of the circuit you are not showing?

The voltage at 4,5,6 is just your 440V line voltage. The voltage at 7.8.9 will be pulsed 440V.
 
  • #3


I cannot provide a specific answer without knowing more details about the specific heater and its components. However, I can explain some general principles that may help you understand how the heater turns on and off.

1. Applying voltage at L1, L2, and L3 will activate the K3 contactor, which is a type of switch that controls the flow of electricity to the heater. When the contactor is on, it allows electricity to flow to the heater, turning it on. When the contactor is off, it stops the flow of electricity, turning the heater off.

2. The SSR (solid state relay) is another type of switch that uses electronic components instead of mechanical ones. The voltage at terminals 4, 5, and 6 controls the switching of the SSR, while the voltage at terminals 7, 8, and 9 controls the power supply to the heater. The specific voltage required at these terminals will depend on the specifications of the SSR and the heater.

In general, the heating elements in the heater will turn on when they receive the appropriate voltage and turn off when that voltage is removed. The exact voltage required will depend on the design and components of the heater. It is important to consult the manufacturer's instructions or a qualified electrician for the specific voltage requirements of your heater.
 

FAQ: How Do Heater Contactors and SSRs Control Heating Elements?

How does a heater turn on and off?

Heaters have a thermostat that senses the current temperature and compares it to the desired temperature set by the user. When the temperature is lower than the set temperature, the heater turns on and starts producing heat. Once the desired temperature is reached, the heater turns off until the temperature drops again.

What is the purpose of the thermostat in a heater?

The thermostat in a heater is responsible for regulating the temperature by turning the heater on and off. It acts as a sensor and control unit, ensuring that the temperature in the room stays at a comfortable level.

How does a heater know when to turn off?

The thermostat in a heater is equipped with a switch that turns off the heating element when the desired temperature is reached. This switch is triggered by the temperature sensor in the thermostat, which detects when the room has reached the set temperature.

What happens if the thermostat in a heater malfunctions?

If the thermostat malfunctions, it can cause the heater to either constantly run or not turn on at all. This can result in discomfort or wasted energy. It is important to regularly check and replace the thermostat if needed to ensure proper functioning of the heater.

Can a heater be manually turned on and off?

Some heaters have a manual on/off switch in addition to the thermostat control. This allows the user to manually turn the heater on or off, regardless of the temperature in the room. However, it is important to still use the thermostat to maintain a comfortable and energy-efficient temperature.

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