How Much Electricity is Needed to Cool Molten Glass in Industrial Manufacturing?

In summary, the question asks how much electricity is needed to power a refrigeration system to remove the heat given off by 97,000 tons of glass per year, assuming a melting point of 1673K and an ambient temperature of 293K. Using the equation Qdot=MdotCpΔT, the mass flow rate is calculated to be 3.35 kg/s and the heat required to cool the glass is 3,871 kW. However, the use of COP is not applicable in this situation as the goal is to cool the molten glass using a heat exchanger rather than a refrigeration cycle.
  • #1
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Homework Statement



A glass manufacturer operates 11 months of the year and produces 97,000 tons of glass per year that needs to be cooled to ambient temperatures. The melting point of glass is 1673K and ambient temperature is assumed to be 293K. The specific heat capacity of glass is 0.837 kJ/kg.K. How much electricity is required to power a refrigeration system to remove the amount of heat given off by the molton glass?

Homework Equations



Qdot=MdotCpΔT

The Attempt at a Solution



Mdot = 97,000,000 kg / (335 days x 24 hours/day x 3600 seconds/hour) = 3.35 kg/s

Qdot = 3.35kg/s x 0.837 kJ/kg.K x (1673K-293K) = 3,871 kW

I know I have to do something with the COP but I'm completely stuck now. Any ideas guys?
 
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  • #2
If you assume the coefficient of performance is at the upper limit (and is based on the reversed Carnot Cycle), then the COP is given by

COP = T[itex]_{L}[/itex] / (T[itex]_{H}[/itex] - T[itex]_{L}[/itex])

where T[itex]_{L}[/itex] is the temperature of the low temp reservoir, and T[itex]_{H}[/itex] is the temperature of the high temp reservoir.
 
  • #3
Sorry, that COP definition doesn't apply here. The only refrigeration I'm familiar with is used to move heat from a cold region to a hot region, relatively speaking of course. The reason work is used is because heat will not flow from cold to hot on it's own. Your situation is different, though. If you wanted to, you could cool the molten glass using a heat exchanger. But a heat exchanger doesn't require work in the sense that a refrigeration cycle does.
 

FAQ: How Much Electricity is Needed to Cool Molten Glass in Industrial Manufacturing?

How do you determine the required cooling capacity for a refrigeration system?

To determine the required cooling capacity for a refrigeration system, you need to consider factors such as the size of the space to be cooled, the insulation of the space, the temperature and humidity requirements, and the type of products or materials being stored. This information can then be used to calculate the required refrigeration load using industry-standard equations and formulas.

What is the difference between nominal and actual cooling capacity in a refrigeration system?

Nominal cooling capacity refers to the rated capacity of a refrigeration system, while actual cooling capacity is the amount of cooling actually produced by the system in real-world conditions. Actual cooling capacity may be affected by factors such as ambient temperature, humidity, and load variations.

How important is proper refrigerant charge in a refrigeration system?

Proper refrigerant charge is essential for the optimal performance and efficiency of a refrigeration system. Overcharging or undercharging the system can lead to reduced cooling capacity, increased energy consumption, and potential damage to the equipment.

What is the recommended temperature range for refrigeration systems?

The recommended temperature range for refrigeration systems can vary depending on the specific application and industry. However, in general, it is recommended to maintain temperatures between 35-40°F (2-4°C) for refrigerators and 0-5°F (-18 to -15°C) for freezers. These temperatures help to preserve food and prevent bacterial growth.

How often should a refrigeration system be serviced?

Regular maintenance and servicing of a refrigeration system is crucial for its efficiency and longevity. It is recommended to have a professional technician service the system at least once a year, or more frequently for high-use systems or systems in harsh environments. This can help identify and address any potential issues before they become major problems.

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