How to do resistance (spot) welds by using arc/TIG welder?

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In summary: If the rings are being joined at the outer edge, then spot welding is more appropriate.In summary, it is important to consider the type of joint when determining the best method for resistance or spot welding, whether using arc or TIG welder. TIG welding involves an arc passing through a gas while spot welding uses electrodes in contact with the surfaces. For joining two bolt rings with different outer diameters, spot welding along the seam is recommended for outer edge joining and TIG welding is recommended for inner step joining.
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abdulbadii
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How do we do resistance ie. spot weld by use of arc/TIG welder
How do we correctly do resistance ie. spot weld by use of arc or TIG welder (if the difference is big explain each of this weld separately) to join piled up two bolt rings of the same thickness 2-2.5 mm and center diameters but largely different outer diameters
 
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One could take advantage of the different outer diameters and spot weld around the formed 2.5 mm step.
 
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abdulbadii said:
TL;DR Summary: How do we do resistance ie. spot weld by use of arc/TIG welder

resistance ie. spot weld by use of arc or TIG welder
Resistance or spot welding is different from arc or TIG welding. Spot welding usually means having electrodes in contact with the surfaces of the work piece(s), while arc or TIG means an arc passes through a gas in a gap between the work piece(s) and welding electrode. In TIG, an inert gas is applied around the electrode.

What kind of joint is one planning? In other words, how does one plan to join the two rings. If one is joining the two rings along the seam, then one could use TIG welding to do a seam weld on the inner circumference and a fillet weld at the inner corner of the step.
 
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FAQ: How to do resistance (spot) welds by using arc/TIG welder?

What is resistance welding?

Resistance welding is a welding process that joins two or more pieces of metal together by applying pressure and passing an electric current through them. This causes the metal to heat up and melt, creating a strong bond between the pieces.

How does resistance welding using an arc/TIG welder work?

In resistance welding using an arc/TIG welder, two metal pieces are placed in contact with each other and an electrode is used to create an electric arc between them. The heat generated by the arc melts the metal and forms a weld between the two pieces.

What are the advantages of using an arc/TIG welder for resistance welding?

An arc/TIG welder allows for precise control of the welding process, making it ideal for spot welding. It also produces clean, strong welds and can be used on a variety of metals, including stainless steel, aluminum, and copper.

What safety precautions should be taken when using an arc/TIG welder for resistance welding?

It is important to wear proper protective gear, such as a welding helmet, gloves, and apron, to protect yourself from sparks and UV rays. Make sure the work area is well-ventilated and keep a fire extinguisher nearby. Also, ensure that the welding machine is properly grounded to prevent electric shock.

Can an arc/TIG welder be used for all types of resistance welding?

No, an arc/TIG welder is only suitable for spot welding. For other types of resistance welding, such as seam welding or projection welding, specialized equipment is required.

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