How to measure water flowing from a washing machine pump?

[Brad_805]

How about 1 sample every 10 seconds? Why do you need it that fast?

Have you researched the types of flow meters people have pointed out? You really should be doing a lot of your own research based the types of flow meters we've told you about. Your requirements don't make sense and don't jive with what you are telling us you want to do or what is available in the industry. You really need to put a lot more effort into this if you want the result of this discussion or your project to be useful.

You may want to look into the concept of Sampling theory. Water flow is being measured in realtime 100hz is not unreasonable. Measuring rainfall? maybe 10 seconds is ok. I looked up everything folks posted, why the rudeness here? Nobody is forcing you to post are they? Are you just trying to complain, just because?

What do you know of my requirements? measure water flow from a washing machine, some very cheap sensor and a microcontroller that outputs flow values. Even $25 is a high cost but acceptable for the entire thing. I was asking how can water flow be measured, notice I did NOT ask what kinds of water flow systems are for sale commercially? That would be unfair of me because I can look up what's for sale. I wanted to ask those involved in physics theory to speculate, conject, guess or explain how water (or gray water) interacts with sensors so it can be measured. I did not ask to copy someone else's work or design, did I? no. I asked people about the physics behind sensing water flow, asking for ideas.

We came up with a plastic flap where exit water pushes the spring loaded flap, and for a sensor I suggested a basic MEMS gyro chip. With that and other ideas, the design can now go into prototyping and reality check. I had asked if a coil of wire used in some LC tank oscillator is affected by water flow? no answer.

There was a couple and the man complained alot. If his wife cooked eggs scrambled? he wanted them poached. If poached? he wanted them scrambled. One day the wife had what she thought was a great idea, I'll scramble one and poach the other. She presented the food, her husband sneered down at the plate and said blast it woman can't you do anything right? you scrambled the wrong one!

 

[jim hardy]

Since you're obviously a tinkerer

Cheap will be the difficult part. A few thoughts...

..............................
Look up "Nutating Disk" . it's the basis of your house water meter.
I see dozens of them in the brass bin at my local scrap metal yard.
I'd wager your local water company maintenance shop has a pile of old meters and they'd swap you one for a hot pizza around lunchtime.

That's a positive displacement measurement, like a pump run backwards.
..............................You know from your electrical background that a charge moving in a magnetic field feels a force
and that's the principle behind a magnetic flow meter.
This guy does a good job of explaining the principle but he failed to get one working


i think had he added a magnetic core around his pipe (near the end of the viseo) he'd have succeeded .
Beauty of that approach is your signal is already a voltage.
............

Look up Rotameter,
basically a weighted float in a vertical tapered tube that's lifted by velocity of water.
It should be self cleaning because clearance gets bigger as you go up.
Tapered tubes are sold as rain gages.

but you have to measure how high is the float in the tube ...

..................

There's a marvelous book published by ASME titled "Fluid Meters" that's a comprehensive introduction to principles of flow measurement.

https://www.asme.org/products/books/fluid-meters-theory-application-sixth

....................

Who knows - you might even make a pitot instrument from the pressure transducer out of a washing machine water level sensor

...................

Mark Twain complained he suffered from "An excess of imagination" .
I suppose it's better than being bored...
Good Luck !old jim

 

[russ_watters]

You may want to look into the concept of Sampling theory. Water flow is being measured in realtime 100hz is not unreasonable. Measuring rainfall? maybe 10 seconds is ok.

I'd be curious to see an example of a problem and a meter where water flow is measured with a sampling rate of 100hz and why. The sampling rate needs to be a function of how fast the flow rate is varying, how long the system needs to record for, and the data processing requirements. For a system like a washing machine discharge, 100hz is needlessly high. I work with building infrastructure systems and the meters I work with don't have sampling rates anywhere close to that high. A random $2000 ultrasonic flow meter I found via google was 10 seconds, which is where I got that number.

Rainfall is measured at sampling rates measured in minutes.

I looked up everything folks posted, why the rudeness here? Nobody is forcing you to post are they?

It's not rudeness, it is constructive criticism. And yes, it is my job to ensure that threads are productive and focused. This thread is problematic because of a vague purpose and seemingly wildly out of alignment constraints (very stringent measurement requirements combined with extremely low cost).

What do you know of my requirements? measure water flow from a washing machine...

Right, that's pretty much all you've told us.

...some very cheap sensor and a microcontroller that outputs flow values. Even $25 is a high cost but acceptable for the entire thing.

I would be curious to see an example. Can you provide one?

I was asking how can water flow be measured, notice I did NOT ask what kinds of water flow systems are for sale commercially? That would be unfair of me because I can look up what's for sale. I wanted to ask those involved in physics theory to speculate, conject, guess or explain how water (or gray water) interacts with sensors so it can be measured. I did not ask to copy someone else's work or design, did I? no. I asked people about the physics behind sensing water flow, asking for ideas.

That's a much larger description than you provided in the OP, though it is jumping around quite a bit.

It isn't clear if you have a specific measurement you want to make (much less what that measurement is) or if the purpose is to design a flow meter that you can then sell.

There was a couple and the man complained alot. If his wife cooked eggs scrambled? he wanted them poached. If poached? he wanted them scrambled. One day the wife had what she thought was a great idea, I'll scramble one and poach the other. She presented the food, her husband sneered down at the plate and said blast it woman can't you do anything right? you scrambled the wrong one!

Yes, that's a pretty good analogy to what is wrong with this thread.

 

[Asymptotic]

I was asking how can water flow be measured, notice I did NOT ask what kinds of water flow systems are for sale commercially? That would be unfair of me because I can look up what's for sale.

Researching commercially available flow sensors is a good place to start. Tailoring tradeoffs between initial cost, lifetime cost, accuracy, repeatability, turndown ratio (serviceable measurement range), operating temperature band, and other factors is why a wide range of different sensor types exist.

For example, paddlewheel flow sensors are one of the less expensive options, operate based on fluid velocity, typically have a turndown ratio of 20:1 (i.e - 20 FPS to 1 FPS), but must be installed in a straight run of pipe (10 to 50 pipe diameters upstream, somewhat less on the downstream side) to provide satisfactory operation. They are also susceptible to damage by water hammer, and surges in general.

Turbulence is a big deal when locating paddlewheel and many other flow sensors, hence the minimum straight run distances (often expressed in 'pipe diameters') from tees, elbows, and other turbulence-inducing devices - at best, being outside of laminar flow reduces accuracy and repeatability, and at worst, it destroys the sensor in short order. A clothes washer isn't likely to afford sufficient straight run distances, and may preclude using a flap-based sensor (which likely also works best in a laminar flow environment).

$25 seems unrealistically low for an accurate sensor with an adequate turndown ratio that will survive in this application.

 

[Brad_805]

Since you're obviously a tinkerer

Cheap will be the difficult part. A few thoughts...

..............................
Look up "Nutating Disk" . it's the basis of your house water meter.
I see dozens of them in the brass bin at my local scrap metal yard.
I'd wager your local water company maintenance shop has a pile of old meters and they'd swap you one for a hot pizza around lunchtime.

That's a positive displacement measurement, like a pump run backwards.
..............................You know from your electrical background that a charge moving in a magnetic field feels a force
and that's the principle behind a magnetic flow meter.
This guy does a good job of explaining the principle but he failed to get one working


i think had he added a magnetic core around his pipe (near the end of the viseo) he'd have succeeded .
Beauty of that approach is your signal is already a voltage.
............

Look up Rotameter,
basically a weighted float in a vertical tapered tube that's lifted by velocity of water.
It should be self cleaning because clearance gets bigger as you go up.
Tapered tubes are sold as rain gages.
View attachment 240897

but you have to measure how high is the float in the tube ...

..................

There's a marvelous book published by ASME titled "Fluid Meters" that's a comprehensive introduction to principles of flow measurement.

https://www.asme.org/products/books/fluid-meters-theory-application-sixth

....................

Who knows - you might even make a pitot instrument from the pressure transducer out of a washing machine water level sensor

...................

Mark Twain complained he suffered from "An excess of imagination" .
I suppose it's better than being bored...
Good Luck !old jim

Jim thanks so much! This is very helpful. I was reminded one of the problems is that this is gray water with soap and fiber and? residue in the flow, but the idea of the wobbling/rotating plate with a piece cut out of it is really clever. I know some folks who work at a city water dept, and know they like pizza,

and I had the idea of the electromagnet and measuring the reaction, but some here said water has NO reaction to electrical nor magnetic fields at all so a magnetic force cannot be used to measure water flow. I think the guy needed to have a better EM setup, run 10Ga wire up to the EM, then use solder pads to connect the copper to the wire, maybe thicker wire and more current, and why only on top? why not put the coil around the pipe?

The book link? This is the kind of thing I am looking for since its from 1971 I am hoping to have an easier time of finding/borrowing it.

Im sure I could do this with some impeller action, but no moving parts would be better, maybe a venturi from an old carb, extend the drain tube vertically and place the venturi in there and measure vacuum, there may be some effect like that once I get the bench side going. thanks again

 

[jim hardy]

but some here said water has NO reaction to electrical nor magnetic fields at all so a magnetic force cannot be used to measure water flow.

water itself doesn't but the ions dissolved in it do.
Tricks are
a strong magnetic field ,
sense induced voltage with a very high impedance amplifier connected to the electrodes
you'll probably need synchronous demodulation
and the ones i worked with used triple shields with a driven guard to keep from loading the electrodes.
Of course mine worked at 60 hz so line frequency interference had to be avoided.
It had probably forty pounds of magnetic core around a 2" pipe.
The electromagnet drew better part of ten amps to produce the magnetic field.
It generated signal of a millivolt or two proportional to flow.
Yours could be smaller. I think my washing machine pump has a 3/4" inlet.

Someplace on PF is a reference to an instruction manual for a Foxboro industrial magnetic flow meter.

maybe a venturi from an old carb, extend the drain tube vertically and place the venturi in there and measure vacuum,

you'll probably want the venturi in a horizontal run so as to not have to correct for elevation difference between the pressure taps.
But vertical is certainly do-able.

I hope you find a copy of "Fluid Meters" - it's a fascinating book and a great addition to any reference library

If you get started , consider opening a thread in our DIY forum.

What are you up to - trying to detect impending "Slow to Drain" error codes (F22?) on your front loader? My last two were ladies's mini sock-ettes in the filter , along with coins bobby pins and ball point pen refills...

Have Fun

old jim

 

[JT Smith]

You found on google how to measure the output of a washing machine's water for under $25?

Yes.

I asked about physics properties of measuring water...

Did you? I read your original post and it wasn't a physics question. I think you're having fun though and that seems to be what counts.

 

[jim hardy]

Yes.

Sounds like a handy device to know about.

Have you a link ?

 

[256bits]

Just run the water through a flap in the pipe.
The more water flow, the more the flap opens up.
Something like a dial sensor would record the angle of the flap, and thus the water flow.
25 bucks, maybe.

 

[ChemAir]

For this, I'd look at power usage by the discharge pump. Power usage should be proportional to mass flow. A power usage or clamp on meter might be used, depending on what other motors may be running during the draining. It would take some playing around and calibration by tape/bucket/scale.

Most flow measuring devices have problems when the pipe is not full.

 

[anorlunda]

The OP now has been given numerous answers to the original question. Thank you to all contributors.

Thread closed.