Is there a Switch that can Withstand a Very High Current?

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In summary, the article discusses the challenges and considerations involved in designing electrical switches capable of handling very high currents. It emphasizes the importance of materials, construction techniques, and thermal management to ensure reliability and safety. The piece also explores existing technologies and innovations that enhance the performance of high-current switches, while highlighting the need for ongoing research and development in this field.
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leVanw
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Is there any compact electronic component used to make a switch that can withstand large currents from a series of capacitors connected in parallel with a total voltage of over 600V?
 
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  • #2
leVanw said:
Is there any compact electronic component used to make a switch that can withstand large currents from a series of capacitors connected in parallel with a total voltage of over 600V?
How "compact" is compact? What kind of switch -- thrown mechanically or electrically?

Have you looked at contactors yet?

https://en.wikipedia.org/wiki/Contactor
 
  • #3
OK, yes. But, this may be the worst component specification ever. We don't know what you actually need.

But I'll guess: A high current 600VDC capacitor discharge is likely to be done with a big SCR. But there are many other choices.

Note: Real engineering design skill will be require here. You are perilously close to my standard "if you have to ask, you shouldn't do it" answer. But then, you haven't even really asked, more like you put us on notice that a switching application will be specified sometime.
 
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  • #4
BTW, you get bonus points for showing us an equivalent circuit schematic. Nothing too fancy, just sketch it by hand and post a picture.
 
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  • #5
leVanw said:
switch that can withstand large currents
You might also tell us how large is "large".

You want large current, but specified voltage. Like @DaveE and his rule of thumb, I have to wonder if maybe you shouldn't be doing whatever you are planning.
 
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  • #6
Vanadium 50 said:
I have to wonder if maybe you shouldn't be doing whatever you are planning.
Oh lighten up you guys, geeze. We've all used large capacitor banks for laser fun at uni...

1705719448658.jpeg

https://www.tfiny.org/blog/detail/real_genius_our_favorite_science_films
 
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  • #7
leVanw said:
Is there any compact electronic component used to make a switch that can withstand large currents from a series of capacitors connected in parallel with a total voltage of over 600V?
Yes there is.
There are many possible solutions.
What is the total capacitance ?

Why are you doing this?
What will the current flow through when the switch turns on?
For how much time will the current need to flow?
When will the switch be required to turn off.
 
  • #8
I actually worked with a DPDT knife switch that carried about 6 kA. It lived in a big metal box, maybe 1 meter on a side. I asked if I could be there the next time they reversed it. The reply was "Can't. Fused."

Um...that does not mean they put a fuse on it.
 
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  • #9
berkeman said:
Oh lighten up you guys, geeze. We've all used large capacitor banks for laser fun at uni...

View attachment 338870
https://www.tfiny.org/blog/detail/real_genius_our_favorite_science_films
Some of us got paid* to do it too! This one had a flashlamp pumped YAG with two PFNs at 1KVDC, 1KApk, 45J, 10Hz

SLCAIR84.jpg


*Disclaimer: It's not as fun as it looks in the movies, that's why they have to pay you. It also took a damned site longer than asking about how to do it on social media.
 
  • #10
berkeman said:
Oh lighten up you guys, geeze. We've all used large capacitor banks for laser fun at uni...

View attachment 338870
https://www.tfiny.org/blog/detail/real_genius_our_favorite_science_films
OK, off topic, but I can't resist: Anytime you see a "laser beam" going through space like this picture, it's 100% fake, or perhaps you have a trash can fire or fog in your room (in which case you should turn it off and go home). That's not what lasers look like IRL.
 
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  • #11
DaveE said:
OK, off topic, but I can't resist: Anytime you see a "laser beam" going through space like this picture, it's 100% fake, or perhaps you have a trash can fire or fog in your room (in which case you should turn it off and go home). That's not what lasers look like IRL.
That‘s why, in films, they call it a:
1705757623296.jpeg
 
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  • #12
DaveE said:
or perhaps you have a trash can fire or fog in your room
Well, back in the day, the smoke in the laser lab wasn't from a trash can fire... :wink:
 
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  • #13
And then there is this old joke:

Two engineers were in the development lab arguing over a complex optical setup. They couldn't agree where the beam waist was.

The technician that built the apparatus stood by and listened for some minutes.
Eventually he walked over, blew some cigarette smoke at the beam, and walked away.

Sheepskin ≠ Common Sense.
 
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  • #14
Standard DTTAH warning.

 
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  • #15
This circuit breaker finder just popped up on reddit. Works every time. Amperage guaranteed high enough.

p57mzbgtdl261.jpg
 
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  • #16
nsaspook said:
Standard DTTAH warning.


That chap is, I believe, a high voltage safety consultant for govt and industry. And mad scientist.

Clever people doing silly things make the best videos.
 

FAQ: Is there a Switch that can Withstand a Very High Current?

What is the maximum current that high-current switches can typically handle?

High-current switches can typically handle currents ranging from several hundred amperes to several thousand amperes, depending on their design and application. Industrial-grade switches, for example, can often withstand currents up to 10,000 amperes or more.

What materials are used in high-current switches to ensure durability and safety?

High-current switches are usually made from robust materials such as copper, silver, and specialized alloys for the contacts, and high-strength, heat-resistant plastics or ceramics for the housing. These materials ensure good conductivity, minimal resistance, and high durability under extreme conditions.

What are the common applications of high-current switches?

High-current switches are commonly used in industrial machinery, power distribution systems, electric vehicles, and heavy-duty electrical equipment. They are essential in applications where large amounts of electrical power need to be controlled or switched safely and reliably.

How do you ensure the safe operation of a high-current switch?

To ensure the safe operation of a high-current switch, it is crucial to follow the manufacturer's specifications for maximum current and voltage ratings. Regular maintenance, such as inspecting for wear and tear, ensuring proper installation, and using appropriate protective devices like fuses and circuit breakers, is also essential.

Can high-current switches be used in residential settings?

While high-current switches are generally designed for industrial and commercial applications, they can be used in residential settings for specific purposes, such as in home workshops or for backup power systems. However, it is important to ensure that the switch is compatible with the home's electrical system and that it is installed by a qualified electrician.

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