New Member with Trade Experience: TIG Welding and Fabrication Tips and Tricks

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In summary, TIG welding is a welding process that uses a non-consumable tungsten electrode to produce the weld and differs from other types of welding by using a separate filler metal. To improve TIG welding technique, it is important to maintain a consistent torch angle, use the correct amount of heat and filler metal, and keep the weld pool small and focused. Common mistakes to avoid include using too much heat, not using enough filler metal, and not properly cleaning the materials being welded. To ensure the strength and durability of TIG welds, proper welding technique, preparation, and inspection are essential. Safety precautions should also be taken when TIG welding, such as wearing protective equipment and working in a well-ventilated area.
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R1Kiwi
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Hi all. I'm a newbie to the group. I've studied a little, over a above my sheetmetal trade of more than 30 years now. I've always been TIG welding and fabricating Stainless Steel and Aluminium. Working for myself now and have been at different times before, for about 12 years of my 30 in the trade. Current business is DH Development here in Townsville, Queensland, Australia.
 
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Greg Bernhardt said:
Welcome to PF!
Thanks :thumbup:
 
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R1Kiwi said:
I've always been TIG welding and fabricating Stainless Steel and Aluminium.
I just bought a TIG welder, and am attempting to learn how to weld aluminum (US spelling). So far, I've just melted a lot of scrap aluminum or made some terrible looking beads. It's kind of like the old saying -- How do you get to Carnegie Hall? Practice, practice, practice. There's a real trick to welding aluminum...

I also have a MIG welder and have done a couple of small projects with it, including a support bracket for the muffler on one of my motorcycles.
 
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  • #5
Mark44 said:
I just bought a TIG welder, and am attempting to learn how to weld aluminum (US spelling). So far, I've just melted a lot of scrap aluminum or made some terrible looking beads. It's kind of like the old saying -- How do you get to Carnegie Hall? Practice, practice, practice. There's a real trick to welding aluminum...

I also have a MIG welder and have done a couple of small projects with it, including a support bracket for the muffler on one of my motorcycles.
Good to hear from you Mark44.
Happy to shed light on your learning of TIG welding if you need it. If you take photos, I can tell you what you are doing right and/or wrong. Just not sure how strict the mediators are on this forum regarding issues outside physics and math.
 
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R1Kiwi said:
Good to hear from you Mark44.
Happy to shed light on your learning of TIG welding if you need it. If you take photos, I can tell you what you are doing right and/or wrong. Just not sure how strict the mediators are on this forum regarding issues outside physics and math.
The forum is open to lots of other areas besides physics and math, so it won't be a problem.
 

FAQ: New Member with Trade Experience: TIG Welding and Fabrication Tips and Tricks

What is TIG welding and how does it differ from other types of welding?

TIG (Tungsten Inert Gas) welding is a welding process that uses a non-consumable tungsten electrode to produce the weld. It differs from other types of welding, such as MIG and Stick welding, because the electrode does not melt and become part of the weld. Instead, a filler metal is added separately to create the weld.

What are some tips for improving TIG welding technique?

Some tips for improving TIG welding technique include maintaining a consistent torch angle, using the correct amount of heat and filler metal, and keeping the weld pool small and focused. It is also important to properly prepare the materials being welded and to use clean, high-quality filler metal.

What are some common mistakes to avoid when TIG welding?

Common mistakes to avoid when TIG welding include using too much heat, not using enough filler metal, and not properly cleaning the materials being welded. It is also important to maintain proper torch angle and to avoid touching the tungsten electrode to the material, as this can contaminate the weld and lead to poor quality.

How can I ensure the strength and durability of my TIG welds?

To ensure the strength and durability of TIG welds, it is important to use the correct welding technique and to properly prepare the materials being welded. It is also important to use high-quality filler metal and to properly clean and inspect the welds after they are completed.

Are there any safety precautions I should take when TIG welding?

Yes, there are several safety precautions to take when TIG welding. These include wearing appropriate personal protective equipment, such as gloves, a welding helmet, and a welding jacket. It is also important to work in a well-ventilated area and to be aware of potential hazards, such as electric shock and exposure to harmful fumes and gases.

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