Phosphoric acid vs. Hydrochloric acid when removing rust and rerusting

  • Thread starter Crushgear64
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In summary, the HCl solution will get a brown coating after being exposed to air and washed with water, while the same concentration solution of Phosphoric acid takes a day to have an apparent brown coating. The brown coating is due to the formation of FeCl3, which absorbs water to form a hydrated salt. FeCl3.6H2O. This is like CuSO4.5H2O; which is actually [Cu(H2O)4]SO4.H2 in aqueous form. The [Cu(H2O)4]2+ complex ion is the reason the Copper Sulphate gets its blue colour. The case of Ferric Phosphate is different. Firstly
  • #1
Crushgear64
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Homework Statement



Why does a 12mol/L solution of HCl used to clean rust off iron get a brown coating after being exposed to air and washed with water, while the same concentration solution of phosphoric acid takes a day to have an apparent brown coating.

Homework Equations



Explain the similarities and differences in the chemistry of each acid when used to remove rust.

The Attempt at a Solution



6HCl+ Fe2O3 →2FeCl3 + 3H2O

2H3PO4 + Fe2O3 → 2FePO4 + 3H2O

Phosphoric is a weak acid? Lower concentration of hydrogen ions.
 
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  • #2
Crushgear64 said:
Why does a 12mol/L solution of HCl used to clean rust off iron get a brown coating after being exposed to air and washed with water, while the same concentration solution of phosphoric acid takes a day to have an apparent brown coating.


Here is your hint...
 
  • #3
Actually, FeCl3 is a water soluble salt, which is yellow in anhydrous state, but forms brown, acidic aqueous solution. It is also a deliquescent.

So when FeCl3 is formed, it absorbs water formed alongside itself, and from air and thus forming a brown coating.

Actually, the real chemistry behind this involves Co-ordination chemistry.
FeCl3 absorbs water to form its hydrated salt, FeCl3.6H2O; which is actually [Fe(H2O)4Cl2]Cl⋅2H2O.

This is like CuSO4.5H2O; which is actually [Cu(H2O)4]SO4.H2 in aqueous form. The [Cu(H2O)4]2+ complex ion is the reason the Copper Sulphate gets its blue colour.

Same here with [Fe(H2O)4Cl2]+ ion, which is brown.

The case of Ferric Phosphate is different. Firstly, it is also yellow salt, but is not a good deliquescent, which can form brown coating similarly to previous salt as quickly.
 
  • #4
AGNuke said:
Actually, FeCl3 is a water soluble salt, which is yellow in anhydrous state, but forms brown, acidic aqueous solution. It is also a deliquescent.

So when FeCl3 is formed, it absorbs water formed alongside itself, and from air and thus forming a brown coating.

Actually, the real chemistry behind this involves Co-ordination chemistry.
FeCl3 absorbs water to form its hydrated salt, FeCl3.6H2O; which is actually [Fe(H2O)4Cl2]Cl⋅2H2O.

This is like CuSO4.5H2O; which is actually [Cu(H2O)4]SO4.H2 in aqueous form. The [Cu(H2O)4]2+ complex ion is the reason the Copper Sulphate gets its blue colour.

Same here with [Fe(H2O)4Cl2]+ ion, which is brown.

The case of Ferric Phosphate is different. Firstly, it is also yellow salt, but is not a good deliquescent, which can form brown coating similarly to previous salt as quickly.

While these are good points, I don't think this answers the OP's question. For example, why discuss the color of FeCl3 if it has been removed by washing? And the question suggests that the brown coating forms after rinsing so it isn't there initially but develops over time.
 
  • #5
Hydrated FeCl3 is formed over time. See, the water from the reaction is not enough, so it tries to absorb it from the atmosphere, to a certain extent. However, to form full hydrated [Fe(H2O)4Cl2]Cl⋅2H2O, so that [Fe(H2O)4Cl2]+ can show its colour, we have to form its aqueous solution, which is formed only when we wash it with water.
 
  • #6
So you think the HCl is anhydrous? And it's being washed in a solvent other than water?
The title of the thread indicates what is going on. It is re-rusting.
 

FAQ: Phosphoric acid vs. Hydrochloric acid when removing rust and rerusting

What is the main difference between phosphoric acid and hydrochloric acid when it comes to removing rust?

The main difference between phosphoric acid and hydrochloric acid is their chemical composition. Phosphoric acid is a weaker acid compared to hydrochloric acid, meaning it has a lower concentration of hydrogen ions. This makes it less corrosive and less likely to damage the metal when used for rust removal.

Which acid is more effective in removing rust?

Both phosphoric acid and hydrochloric acid can effectively remove rust from metal surfaces. However, hydrochloric acid is generally considered to be more effective due to its stronger acidic properties. It can dissolve rust at a faster rate and is often used for more severe cases of rusting.

Is there a difference in safety precautions when using phosphoric acid vs. hydrochloric acid for rust removal?

Yes, there are differences in safety precautions when using these two acids. Phosphoric acid is considered to be less hazardous compared to hydrochloric acid, as it is milder and less corrosive. However, both acids should be handled with caution and proper protective gear should be worn when using them.

Can phosphoric acid or hydrochloric acid cause damage to the metal surface?

If used properly and in the correct concentration, both acids should not cause any damage to the metal surface. However, leaving the acid on the metal for too long or using a highly concentrated solution can lead to etching or pitting of the metal. It is important to follow the instructions carefully and rinse the metal thoroughly after use.

Can rust be prevented from reoccurring after using phosphoric acid or hydrochloric acid?

While both acids can effectively remove rust, they do not have the ability to prevent rust from reoccurring. Once the rust has been removed, it is important to properly clean and dry the metal surface and apply a protective coating such as paint or rust inhibitors to prevent rust from forming again.

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