Physics Behind Cutting Brick/Stone With Chisels?

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In summary, cutting brick or stone with chisels involves understanding the principles of stress and fracture mechanics. When a chisel strikes the material, it generates a localized force that exceeds the material's tensile strength, initiating a crack. The design of the chisel, including its angle and sharpness, affects the efficiency of the cut by concentrating force and guiding the crack. Factors such as the type of stone, its structural integrity, and the technique employed also play crucial roles in the effectiveness of the chiseling process.
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Mgt3
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TL;DR Summary
What is the physics behind how a cold/masonry chisel splits a brick or concrete?
Can someone please explain the physics of how a cold/masonry chisel used to score a brick cuts the prick along a more or less even line without actually "cutting"?
 
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The process of cutting a brick starts by light blows to cut a shallow groove. Since bricks are brittle, a groove is a significant stress concentration. Then a harder blow causes peak stress that exceeds the tensile strength along the groove, breaking the brick.

Relevant search terms to learn more:

Stress concentration
Hertzian contact stress
Brittle fracture

The same principle is used to cut glass by first scoring with a cutting tool, then bending it over an edge.
 
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  • #5
Bystander said:


To completely violate the 'Terms of Use' here, I read somewhere many years ago that:
The water molecules are about the right size to wedge themselves in the micro-cracks in stressed glass.

Details (if any) are lost in the fog of time. 😥

Another common trick is to use Kerosene instead of water.
 
  • #6
Tom.G said:
Another common trick is to use Kerosene instead of water.
Water is small enough to get in and prevent the glass healing, so it promotes cracking by about 20%. Kerosene, (Paraffin oil), toughens the glass by about 20%, preventing the crack from running.
 
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FAQ: Physics Behind Cutting Brick/Stone With Chisels?

What is the physics principle behind cutting brick or stone with a chisel?

The primary physics principle behind cutting brick or stone with a chisel is the concentration of force. When a chisel is struck with a hammer, the force is concentrated along the thin edge of the chisel, creating high pressure that can overcome the material's internal bonds, causing it to fracture and split along the desired line.

How does the angle of the chisel affect the cutting process?

The angle of the chisel is crucial for effective cutting. A sharper angle can create a cleaner cut by concentrating the force more precisely, but it may also make the chisel more prone to damage. Conversely, a blunter angle can be more durable but may require more force to achieve the same cutting effect. The optimal angle balances these factors to ensure efficient and effective cutting.

Why is it important to use a hammer with the correct weight when cutting brick or stone?

The weight of the hammer is important because it determines the amount of force that can be applied to the chisel. A heavier hammer can deliver more force with each strike, making it easier to cut through tough materials. However, using a hammer that is too heavy can lead to less control and increased risk of damaging both the chisel and the material. The correct weight allows for effective force application while maintaining control and precision.

What role does material hardness play in the cutting process?

Material hardness significantly affects the cutting process. Harder materials require more force to cut because their atomic bonds are stronger and more difficult to break. The chisel itself must be made of a material that is harder than the brick or stone to ensure it can effectively concentrate force without deforming or dulling quickly. Understanding the hardness of both the tool and the material is essential for efficient cutting.

How does the technique of striking the chisel influence the outcome?

The technique of striking the chisel influences the precision and effectiveness of the cut. Consistent, controlled strikes help to evenly distribute force and create a clean break along the desired line. Striking at an angle or with uneven force can cause the material to crack unpredictably or damage the chisel. Proper technique involves holding the chisel at the correct angle and delivering firm, even strikes to achieve the best results.

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