Producing Dry Saturated Steam in a Fire Tube Boiler

In summary, producing dry saturated steam in a fire tube boiler involves several key processes, including efficient heat transfer from the combustion gases to the water within the tubes. The boiler design and operation must ensure optimal conditions, such as maintaining the correct water level and temperature, to prevent the formation of wet steam. Proper fuel combustion and airflow management are crucial to achieving high thermal efficiency and ensuring that the steam produced is dry and saturated, suitable for various industrial applications. Regular maintenance and monitoring are essential for sustaining performance and safety in the boiler system.
  • #1
MaisieMitchell
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3
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Homework Statement
Dry saturated steam at a temperature of 180ºC is to be produced in a
fire tube boiler from the cooling of 50 000 kg h–1 of flue gases from a
pressurised combustion process. The gases enter the tubes of the
boiler at 1600ºC and leave at 200ºC. The feed water is externally
preheated to 180ºC before entering the boiler.
The mean specific heat capacity of the flue gases is 1.15 kJ kg–1 K–1.
The latent heat of vaporisation of the water at 180ºC is 2015 kJ kg–1.
Feed water temperature = 180ºC.
The tubes within the boiler are to be 25 mm inside diameter with a
wall thickness of 3 mm. The average flue gas velocity through the
tubes to maintain the overall heat transfer coefficient value and to
minimise pressure losses is to be more than 22 m s–1 and less than
28 m s–1.
Assuming that the average density of the flue gases is 1.108 kg m–3,
calculate:
(i) the minimum and maximum number of tubes in each pass
(ii) the overall length of tubes at each of these numbers of tubes
(iii) the minimum number of tube passes in each case, if the length
of a boiler tube is to be less than 5 metres.
Relevant Equations
mg = n (Π/4 χ d^2 x v) x ρ (ρ is density)
Stuck with i & ii can somebody please guide me. none of my coursework material has anything similar in to help me work this one out.
 
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  • #2
Hello,
MaisieMitchell said:
Stuck with

where in your attempt at solution that you need to post before we are allowed to provide assistance (according to the PF guidelines) ?

A picture of the flowchart with some annotations might also be helpful !

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  • #3
Based on the average density of the flue gas, the ID of the tubes, and the maximum and minimum average gas velocities, what is the maximum mass flow rate per tube and what is the minimum mass for rate per tube

Have you calculated the heat load? If so, what is it?
 
Last edited:
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  • #4
MaisieMitchell said:
none of my coursework material has anything similar
What course is that ? database design ? or some branch of engineering where heat exchanger design fits in ?

Does your institution have a library ? Or can you access google heat exchanger design ?:welcome:
:smile:
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  • #5
Thanks all. Following on from plenty of googling about it I now understand the question. Appreciate all the help and guidance.
 
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  • #6
Ok, best wishes !

:smile:

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FAQ: Producing Dry Saturated Steam in a Fire Tube Boiler

What is dry saturated steam?

Dry saturated steam is steam at the temperature at which water boils at the given pressure, without any water droplets suspended in it. It is free from moisture and is in equilibrium with water at the same temperature and pressure.

How does a fire tube boiler produce dry saturated steam?

A fire tube boiler produces dry saturated steam by passing hot gases from a combustion process through tubes that are surrounded by water. The heat from the gases is transferred through the tube walls, causing the water to boil and produce steam. Proper control of the boiler operation and maintenance ensures that the steam produced is dry and saturated.

What are the key components of a fire tube boiler?

The key components of a fire tube boiler include the furnace, where fuel combustion occurs; the boiler tubes, which carry the hot gases; the water tank or shell, which surrounds the tubes and holds the water to be converted into steam; and various control systems to regulate pressure, temperature, and water level.

Why is it important to produce dry saturated steam?

Producing dry saturated steam is important because it ensures efficient heat transfer and minimizes the risk of water hammer and other issues associated with wet steam. Dry steam is also crucial for processes that require precise temperature control and for preventing damage to equipment and piping.

What measures can be taken to ensure the production of dry saturated steam in a fire tube boiler?

To ensure the production of dry saturated steam, it is essential to maintain proper water levels, use steam separators or dryers, ensure efficient combustion, and regularly inspect and clean the boiler tubes to prevent scaling and fouling. Proper boiler design and operation, as well as regular maintenance, are critical to achieving and maintaining dry saturated steam.

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