Replacing Plastic Push Pin Clips With Rivnuts in Car

In summary, replacing plastic push pin clips with rivnuts in cars offers a more durable and secure fastening solution. Rivnuts provide a strong threaded insert that can withstand vibration and stress better than traditional clips, reducing the risk of breakage and improving longevity. The process involves drilling out the old clips, installing the rivnuts, and securing components with bolts, ensuring a more reliable attachment for various automotive applications.
  • #1
YoshiMoshi
236
10
TL;DR Summary
Should I replace plastic push pin clips with rivnuts in my car?
I have a typical passenger sedan, and I see these little black plastic push pin fasteners holding my trunk liner to the trunk, splash apron underneath the car the subframe, the wheel well liners etc.. They are a pain to remove. I always have to pry on them really hard, and sometimes they brake or am worried that I'm going to ruin something in the process while trying to remove them. They are a pain to remove.

I get why these where used. You don't have access to the other side, so a typical bolt and nut will not work for fastening the two materials together. The sheet metal is to thin, so can't put threads in it. These plastic fasteners are very cheap. The two pieces cannot be fastened with a semi-permanent fastening mechanism.

But I was thinking of just replacing them rivnuts and bolts so I can avoid the frustration in the future? i don't see any bad side effects of doing this? I have steel rivnuts, did a magnet test on them, so don't have to be worried about galvanic corrosion, steel on steel. I know it will stick out like a sore thumb, but it will allow me to quickly unfasten the liners. It's a lot easier to work in the engine bay from below when you can remove the fender liners! But not when you have to fight with the silly plastic clips. But if I could just simply unbolt it, from the car, would do it every time for a wider viewing angle and greater access!

I've also learned of wellnuts, but I think they wont' last as long as rivnuts, and rivnuts are a better option?
 
Engineering news on Phys.org
  • #2
Rivnuts would work, except that they may rust.
Consider using nylon screws, and having spares.
The head should have a big diameter and low profile, with PH2.
The available head may decide the screw thread selected.
 
  • Like
Likes DeBangis21
  • #3
YoshiMoshi said:
these little black plastic push pin fasteners
You'll get better advice if you tell us what kind of fastener you are talking about. Maybe a picture or a link to replacements?

YoshiMoshi said:
These plastic fasteners are very cheap.
So then you can buy an assortment from amazon and replace them if they are mangled after removal. Plus maybe a removal tool. All of this kit is cheaper than the rivnut equivalent.

YoshiMoshi said:
But not when you have to fight with the silly plastic clips.
Wait... I could swear I thought you said they were push pin fasteners.

YoshiMoshi said:
I was thinking of just replacing them rivnuts and bolts so I can avoid the frustration in the future?
Sure, go for it. But note that no real auto mechanic would do that. They would learn how to work with the original design, which may require some learning and tools. My experience has probably been similar to yours; very frustrated doing it the wrong way, then I watched some YouTube videos and bought some cheap tools.

As @Baluncore said, rust is an issue underneath cars, but maybe you live in Tucson where that never happens.

Do you mean these?
 
  • #4
I think the plastic pins/clips are used because they’re cheap and deter the less determined person.

As far as rivnuts go… I have used aviation rivnuts and they suck. They’re temperamental, easily damaged, and a pain to replace. I would not recommend them in the slightest. If you can get to the edge, I’d argue for clip style nutplates or Tinnermann nuts, tbh.
 
  • Like
Likes DaveE
  • #5
Baluncore said:
Rivnuts would work, except that they may rust.
Stainless rivnuts are available and cheap.
Flyboy said:
I have used aviation rivnuts and they suck.
That's interesting. What thickness of sheet were you using?
 
  • #6
sophiecentaur said:
That's interesting. What thickness of sheet were you using?
Generally .060 or less. Mostly for fairings on Cessna 172s
 
  • #8

FAQ: Replacing Plastic Push Pin Clips With Rivnuts in Car

What are the benefits of replacing plastic push pin clips with rivnuts in a car?

Replacing plastic push pin clips with rivnuts offers several benefits: increased durability, better load distribution, resistance to vibrations, and a more secure and permanent fastening. Rivnuts are made of metal, making them more robust and less prone to breaking compared to plastic clips.

What tools are needed to replace plastic push pin clips with rivnuts?

To replace plastic push pin clips with rivnuts, you will need a drill, appropriate drill bits, a rivnut tool (also known as a rivet nut setter or nutsert tool), and the correct size rivnuts. Additionally, a wrench or socket set may be required to tighten the rivnuts securely.

What size rivnuts should I use for replacing plastic push pin clips in my car?

The size of the rivnuts you need depends on the specific application and the thickness of the material you are fastening. Common sizes include M4, M5, M6, and M8. It's essential to measure the diameter of the hole left by the plastic push pin clip and choose a rivnut that fits snugly.

How do I install rivnuts in place of plastic push pin clips?

To install rivnuts, first, remove the plastic push pin clips and clean the holes. Then, drill the holes to the appropriate size for the rivnuts. Insert the rivnut into the hole, attach the rivnut tool, and compress the tool to expand the rivnut, securing it in place. Finally, attach the desired component using a bolt that fits the rivnut.

Are there any potential issues with replacing plastic push pin clips with rivnuts in a car?

While rivnuts provide a more secure fastening solution, potential issues include the need for precise drilling to avoid damaging the car's bodywork and ensuring the rivnuts are properly installed to prevent loosening over time. Additionally, care must be taken to select the correct rivnut size to match the existing holes and material thickness.

Similar threads

Back
Top