Searching for fully sintered boron nitride ceramic

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In summary, there is currently no fully sintered material available for boron nitride due to its high sintering temperature. While there are some semi-sintered options, such as light yellow boron nitride ceramic, they are not fully sintered and may not meet your needs. A recent study found that even at 2000°C, it is impossible to sinter hBN powder to a dense bulk. There are some companies, such as [Link redacted by the Mentors], that can produce larger semi-sintered parts, but they may not meet your requirements. For more technical information, you can search for "sintered boron nitride shapes" or "strength of sintered boron
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Anyone can supply slightly yellow, fully sintered boron nitride ceramic?
I understand that boron nitride has quite high sintering temperature so it is not easy and could be quite expensive to get fully sintered material. But there are something available, right? I think I saw a small smaple of lilght yellow boron nitride ceramic years ago, but I don't remember the manufacturers name. It was quite smooth and semi-transparent, like alumina(I'm quite sure it's not PBN, because it's a block of about 1" cube). I believe it should be a fully sintered one. However, the BN I recently obtained are quite white, not transparent, and can be scraped off into powder. I guess it should be semi-sintered material, not fully sintered.

My job is now working on a quite big crucible like parts, that requires about 200mm Dia. x 400mm L in size. We puchased some [Link redacted by the Mentors], as they are the only one we found that could make such big parts. The parts are acceptable but, like what I said, they are more like a semi-sintered material. I was wondering is there anyone knows who can supply the fully sintered material? And, the maximum size available?
 
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FAQ: Searching for fully sintered boron nitride ceramic

What is fully sintered boron nitride ceramic?

Fully sintered boron nitride ceramic is a high-performance material made by compacting and heating boron nitride powder until it forms a dense, solid structure. This process enhances its mechanical properties, making it suitable for various industrial applications that require high thermal resistance, electrical insulation, and chemical stability.

What are the primary applications of fully sintered boron nitride ceramic?

Fully sintered boron nitride ceramic is used in a wide range of applications, including electrical insulators, crucibles for high-temperature processes, components in semiconductor manufacturing, and parts in aerospace and defense industries. Its unique properties make it ideal for environments that require high thermal conductivity and low electrical conductivity.

How does fully sintered boron nitride ceramic compare to other ceramics in terms of performance?

Fully sintered boron nitride ceramic stands out due to its exceptional thermal stability, chemical inertness, and electrical insulation properties. Unlike many other ceramics, it can withstand high temperatures without degrading and does not react with most chemicals. This makes it superior for applications requiring robust performance under extreme conditions.

What are the challenges in producing fully sintered boron nitride ceramic?

Producing fully sintered boron nitride ceramic involves several challenges, such as achieving a uniform and dense microstructure, controlling the sintering temperature to prevent grain growth, and maintaining the purity of the boron nitride powder. These factors are crucial to ensure the final product meets the desired mechanical and thermal properties.

What advancements are being made in the field of fully sintered boron nitride ceramics?

Recent advancements in the field include the development of new sintering techniques, such as hot pressing and spark plasma sintering, which allow for better control over the material's microstructure and properties. Researchers are also exploring ways to enhance the material by incorporating additives that can improve its mechanical strength and thermal conductivity.

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