Testing the quality of twisted pairs

In summary, if you are concerned about EMI issues, you may need to test the quality of the twists on the TP cables yourself. There are a variety of cable testers available that can help you determine the quality of the twists.
  • #1
copper-head
31
8
Hello all.
I was wondering if there is a method or a device to check the quality of the twists on twisted pairs cable harness vis-a-vis EMI. i.e. someway (to tell is the twists are good enough to pass EMI testing).
Cheers
 
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  • #2
I think you would need to test it yourself by putting two lengths of the cable side by side and measure the level coming out of one when you feed the other (and terminate it correctly. But this would all depend upon what you would consider to be 'good enough'. There are published figures about this sort of thing (crosstalk) in commercially available cables. How much worse than those figures can you afford to go? If you have 20dB in hand then you're OK but, if they are only just good enough for your application then it may be impossible for your to achieve. That approach would put things into perspective for you and give you something to start with.
Doing the above test with a similar length of commercial feeder as a comparison would not be too difficult (if you have a reasonable receiver). Without the reference feeder, you would find it very hard to know the actual field strengths of EMI involved. (Much more expensive kit needed)
 
  • #3
copper-head said:
Hello all.
I was wondering if there is a method or a device to check the quality of the twists on twisted pairs cable harness vis-a-vis EMI. i.e. someway (to tell is the twists are good enough to pass EMI testing).
Cheers

Can you say more about what you mean? What do you mean by EMI issues? Radiated EMI from twisted pair (TP) cables usually is caused by common-mode RF currents on the TP cable, so the twists have nothing to do with it. If you are talking about cross-talk between adjacent TP, usually cables that have multiple TPs inside them (like 4-pair Cat-5 cable) have different "lay lengths" for each of the TPs. So that on average, the twists do not line up, which minimizes the cross-talk between the pairs.

For testing TP cables, you can buy or rent a simple cable tester, which will tell you the characteristic impedance Zo of the cable, and depending on the model, may be able to tell you the quality/consistency of the Zo for longer cable lengths:

http://thumbs1.ebaystatic.com/d/l225/m/miNurJ48AK6d6qkq1SJAx1Q.jpg
miNurJ48AK6d6qkq1SJAx1Q.jpg
 

FAQ: Testing the quality of twisted pairs

1. What is the purpose of testing the quality of twisted pairs?

The purpose of testing the quality of twisted pairs is to ensure that they meet industry standards and function properly for transmitting data. This helps to avoid potential issues such as poor signal quality and data loss.

2. What are the common methods used to test the quality of twisted pairs?

The common methods used to test the quality of twisted pairs include measuring the cable length, testing for continuity, checking for attenuation and crosstalk, and using a network analyzer to measure impedance and other parameters.

3. What does a continuity test reveal about twisted pairs?

A continuity test checks for breaks or opens in the wire, which can cause interruptions in the data signal. This test ensures that each wire in the twisted pair is connected and functioning properly.

4. How is attenuation measured in twisted pairs?

Attenuation, or the reduction of signal strength, is measured in twisted pairs by sending a signal through the cable and comparing the strength of the original signal to the received signal. This is usually expressed in decibels (dB).

5. Can twisted pairs be tested for crosstalk?

Yes, twisted pairs can be tested for crosstalk, which is the interference between adjacent wires in the cable. This test measures the amount of noise or interference on the line and helps to identify any potential issues with data transmission.

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