Borrowed a used Freddy Vacuum Cleaner for my CNC -- Need help with something!

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In summary, the conversation discusses the use of a compressor air muffler in a Freddy Vacuum Cleaning System for removing floating hydraulic oil from coolant. The speaker built a U-shaped pickup to ensure only oil is collected and connected it to the vacuum suction hose with a tee and plugged the third port. The use of a muffler is believed to add more air to the liquid for the uphill run towards the vacuum chamber, preventing the oil from separating and running back down. It is also used to reduce noise caused by acoustic standing wave resonances in high-speed vacuum pipes. The speaker advises not to throw out the muffler until its purpose is fully understood.
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kunalv
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Hello, I have borrowed a Freddy Vacuum Cleaning System from a friend since I wanted to use it on my CNC. We used it for removing the floating hydraulic oil from the coolant surface but it also sucks a lot of good coolant.

We then started looking for Freddy videos and found this -
Why have they used what looks like a Compressor Air Muffler in the joint section? Untitled.png

We built a simple U shaped pickup and fixed it to the tank to ensure it only collects oil from the surface, and connected it to the Freddy's vacuum suction hose with a simple tee and plugged the third port of the tee Like this - Untitled1.png

It works fine but I would like to understand why a Muffler would be used in this.

Any help would be great. Thanks.
 
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  • #2
kunalv said:
It works fine but I would like to understand why a Muffler would be used in this.
My guess would be to add more air to the liquid, for the uphill run towards the vacuum chamber.

Viscous liquid will pool at the low-point of the vacuum hose. Adding metered air through that valve reduces the fluid density and increases the bulk velocity of the froth in the line, so the oil does not separate and run back down to the pool.

It may not often be needed, but when it is there it is available. Do not throw it out until you are certain you know why it was there, and what exception it handled.
 
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Just like exhaust pipes, high-speed vacuum pipes will have acoustic standing wave resonances that a muffler will reduce the noise. This is more prominent (Q) when a solid section of pipe is used. I once tried a long vacuum hose on my '63 MGB as a kid with no muffler which led me to an understanding of resonance as a kid. Cars often have two mufflers, one called a resonator, the other a baffle.
 

FAQ: Borrowed a used Freddy Vacuum Cleaner for my CNC -- Need help with something!

How do I connect the Freddy Vacuum Cleaner to my CNC machine?

To connect the Freddy Vacuum Cleaner to your CNC machine, ensure you have the appropriate hose adapter that fits both the vacuum cleaner and the CNC dust port. Securely attach the hose to both the vacuum and the CNC machine, ensuring there are no leaks. You may need clamps or duct tape to ensure a tight fit.

What maintenance does the Freddy Vacuum Cleaner require when used with a CNC machine?

When using the Freddy Vacuum Cleaner with a CNC machine, regular maintenance is crucial. This includes emptying the dust container frequently, cleaning or replacing filters as needed, and checking for any blockages in the hose. Additionally, inspect the motor and other moving parts for wear and tear, and lubricate if necessary.

Can the Freddy Vacuum Cleaner handle the type of debris generated by a CNC machine?

Yes, the Freddy Vacuum Cleaner is designed to handle various types of debris, including those generated by CNC machines such as wood shavings, metal chips, and plastic particles. However, ensure that the vacuum's filter is suitable for the type of material you are working with to prevent clogging and damage.

How can I improve the suction power of my Freddy Vacuum Cleaner when used with a CNC machine?

To improve the suction power, make sure the hose and filters are clean and free from obstructions. Check for any leaks in the hose connections and ensure they are tightly sealed. Additionally, ensure the dust container is not overfilled, as this can reduce suction efficiency.

Is it safe to leave the Freddy Vacuum Cleaner running continuously while my CNC machine is operating?

While the Freddy Vacuum Cleaner is designed for industrial use, it is not recommended to leave it running continuously for extended periods without supervision. Continuous operation can lead to overheating and potential motor damage. It's best to use it in intervals and allow it to cool down periodically.

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