Calculating Tension Life of a Spring

In summary, the conversation discusses the need to calculate the tension life of a spring for a valve application. The solution involves finding a chart that graphs the fatigue life versus the stress of the material the spring is made of. If the stress falls under the curve, the spring will last forever, but if it intercepts the curve, it will fail at a certain number of cycles. The conversation also suggests seeking further explanation and resources in the fields of Material Science, Mechanical Design, and Theory of Machines.
  • #1
araanandv2
26
0
hi,

Our counterparts have designed a spring for a valve application.
the entire component depends on the tension of the spring
We need to calculate the tension life of a spring(i.e the duration for which the tension in a spring remains a constant)
Please provide me a solution

Thanks
 
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  • #2
You need to find a chart of the material the spring is made out of that graphs the fatigue life vs. the stress. If your stress falls under the curve, it will last forever. If it intercepts the curve, it will fail at N-cycles.

Astronuc can give you a better explination. Thats a question for Material Science section.
 
  • #3
try finding books of Mechanical Design subjects, or Theory of Machines. they usually contain such answers, they are long formulas with many many variables sometimes more than 8 variables that depend on the materials and applications of the spring. good luck
 

FAQ: Calculating Tension Life of a Spring

What is the formula for calculating the tension life of a spring?

The formula for calculating the tension life of a spring is: T = (K * N * F)^2 / 8 * D * L, where T is the tension life in cycles, K is the spring constant, N is the number of active coils, F is the applied force, D is the diameter of the spring wire, and L is the length of the spring.

How do I determine the spring constant (K) of a spring?

The spring constant (K) can be determined by dividing the applied force (F) by the displacement (x). This is known as Hooke's Law, which states that the force applied to a spring is directly proportional to the amount of displacement.

Can the tension life of a spring be increased?

Yes, the tension life of a spring can be increased by using a higher quality material, increasing the wire diameter, or reducing the number of active coils. These changes will result in a stronger and more durable spring.

What factors can affect the tension life of a spring?

The tension life of a spring can be affected by several factors including material fatigue, stress concentration, corrosion, and environmental conditions such as temperature and humidity. These factors can cause the spring to weaken and eventually fail.

Is there a way to estimate the tension life of a spring without physically testing it?

Yes, there are mathematical models and software programs available that can estimate the tension life of a spring based on its dimensions, material properties, and expected usage. However, physical testing is still recommended for accurate results.

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