Choosing pneumatic solenoid, AC or DC

In summary, the conversation discusses the various options for controlling valves or solenoids with either AC or DC power. The preference is for AC 220, which can be controlled with Solid State Relays for faster switching speed. However, there is a concern about electrical noise and the need for additional power supplies. The conversation also mentions the use of mechanical relays, which are slower but quieter than AC. There is a suggestion to use electrically operated valves for lower lag time and the potential for decreased electrical noise with the use of arc-suppression circuitry. The final recommendation is to use DC to DC solid state relays for faster switching speed. The purpose of the project is unclear, but there is a need for high speed operation.
  • #1
FiveO
7
0
Hi

There are mixed information on these on google. I want speed(low lag) first, valves will be open and closed 1-2 minutes.

Controlling them with Arduino or ESP with relays.
Do I get this right?

AC 220 - controlling them with Solid State Relays
+ Speed of Solenoid with AC is faster than DC
+ Can use Solid State Relays, these are faster than mechanical relays and voltage spike free
+ No need of additional power supply
- Humming noise

DC 24
+ More silent than AC, don't hum
- Slower than AC
- Must use mechanical relays, are slower
- Need additional power supply

With this info I want to choose AC 220, is this correct? What setup makes lower electrical noise?
 
Engineering news on Phys.org
  • #2
Your request is a bit confusing. You talk about valves then solenoids. Are you referring to electrically operated valves or mechanical valves you will operate with a separate solenoid?

Unless you have a VERY unusual requirement, I suggest electrically operated valves.

Your requirement for low lag time will be dominated by the time it takes the valve to physically move, the time for the down-stream plumbing to pressurize, and the time for the it takes for the actual load to move. Of course this also applies when the valve is closing.

Your statement of + Speed of Solenoid with AC is faster than DC is counter to expected.

I would expect slower and inconsistent speed with AC. This is because Solid State Relays (SSR) for AC often wait for the Zero crossing of the AC before they switch, yielding an inconsistent delay of up to half an AC cycle.

If the AC SSR enforces Zero Voltage Switching (ZVS), that could be the lower electrical noise, although it depends on the load type. The electrical noise for either AC or DC can be greatly decreased with some arc-suppression circuitry at the load (solenoid), or to a lesser extent at the SSR.

If a mechanical relay is used, arc-suppression may be needed at both the load and the relay. This is because the relay contacts tend to bounce when they close.

There are DC to DC solid state relays that can handle DC at 0.5mS switching speed. For instance:
https://www.futurlec.com/Datasheet/Relays/HFS33.pdf
DC relay found with:
https://www.google.com/search?&q=ssr+100A+dc+datasheet

Cheers,
Tom
 
  • Informative
  • Like
Likes berkeman and sophiecentaur
  • #3
Tom.G said:
Your statement of + Speed of Solenoid with AC is faster than DC is counter to expected.
I'd imagine it's likely to do with the inductance of the coils in both cases and applies to the particular samples being dealt with.
 
  • #4
@FiveO , can you explain more what your project is? Your high speed requirement sounds strange and unusual.
 

FAQ: Choosing pneumatic solenoid, AC or DC

What is the difference between AC and DC solenoids?

AC (alternating current) solenoids use an alternating current electrical supply, while DC (direct current) solenoids use a direct current electrical supply. This means that AC solenoids have a constantly changing polarity, while DC solenoids have a fixed polarity.

Which type of solenoid is more commonly used?

AC solenoids are more commonly used in pneumatic systems due to their ability to handle higher voltages and currents, as well as their lower cost compared to DC solenoids.

What factors should be considered when choosing between AC and DC solenoids?

The main factors to consider are the voltage and current requirements of the pneumatic system, as well as the cost and availability of the solenoids. AC solenoids are better suited for high voltage and current applications, while DC solenoids are better for low voltage and current applications.

Are there any performance differences between AC and DC solenoids?

In terms of performance, AC and DC solenoids are generally similar. However, AC solenoids may have a slightly faster response time due to the constantly changing polarity, while DC solenoids may have a longer lifespan due to the fixed polarity.

Can AC and DC solenoids be used interchangeably?

In most cases, AC and DC solenoids are not interchangeable due to their different electrical requirements. However, there are some solenoids that are designed to be used with both AC and DC currents, so it is important to check the specifications of the solenoid before use.

Back
Top