Determine number of chill rollers for cooling

AI Thread Summary
The discussion focuses on determining the number of chill rollers required to cool glue extruded onto fabric. The method involves calculating the rate of heat transfer from the first roller, using that to find the temperature of the glue after contact, and then determining the temperature difference to assess the number of rollers needed. There is uncertainty about whether the temperature delta will remain consistent across rollers, suggesting that calculations may need to be repeated for each roller. The original poster acknowledges potential issues with their calculations, particularly when back-solving for the glue temperature. Accurate assessment of the cooling process is essential for determining the appropriate number of chill rollers.
roldy
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I've been tasked to see if I could determine the number of chill rollers needed to cool down glue being extruded onto a fabric. I'm not sure if my method is valid. The roller has wall thickness d with contact area A. Water inside chill roller is at T1 and glue is at T2.

1) Calculate the rate of heat transfer of the first roller
2) Use the rate of heat transfer to calculate T2t, temperature of glue after time t of roller contact
3) Find ΔT of the glue of the first roller.
4) Use ΔT to determine number of chill rollers to be used. Round answer accordingly

1) Q/t = kA(T2-T1)/d

2) T2t = Qd/(tkA) + T1

3) ΔT = T2t - T2

4) n = (Treq - T2)/ΔT
 

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roldy said:
4) Use ΔT to determine number of chill rollers to be used. Round answer accordingly

I don't think the temperature delta won't be the same for each roller. I think you need to repeat steps 1-3 for each roller.
 
After re-reading my problem I realized that I do in fact have to repeat the steps. Although, I'm not all to certain these steps will work because when I back solve forT2t I will get T2.
 
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