Estimated spring back while bending 5052 aluminum

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In summary, the estimated spring back of 5052 aluminum during bending refers to the material's tendency to return to its original shape after the bending force is removed. This phenomenon is influenced by factors such as the degree of bend, thickness of the material, and the specific bending method used. Understanding and estimating spring back is crucial for achieving precise dimensions in metalworking applications, ensuring that the final product meets design specifications.
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Ryoko
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I need to make a set of dies to roll form a 1" wide strip of 5052-H32 0.063" aluminum for a home project. The bend radius is 1T (0.063") and I want to bend it to 90 degrees. My understanding is that this type of aluminum is a bit springy. So if someone could give an estimate on how much spring back to expect it would be much appreciated.
 
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That is a tight bend. My guess would be about 3°.
An experiment would help.
Make a simple 90° die and press a sample.
Measure the resulting angle to find the spring-back.

If there are dies for the rolls, available from a previous job, do the experiment with those.

If you press hard enough, you will coin the metal and there will be no spring back.
 
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Yes, it's a pretty steep bend. I need to make a 1/4" U-channel for use as an edging trim piece. So I'll be forming both sides of a flat strip. I'd use off-the-shelf trim, but they are either the wrong material or have sharp corners which is not desired for this application. I am going to make a set of rollers on my mighty Unimat lathe. Woot! I only need to make a couple of pieces.
 

FAQ: Estimated spring back while bending 5052 aluminum

What is spring back in aluminum bending?

Spring back refers to the tendency of a material, such as aluminum, to return to its original shape after being deformed. In the context of bending, it is the amount by which the bent part reverts back towards its original angle after the bending force is removed.

How does the thickness of 5052 aluminum affect spring back?

The thickness of 5052 aluminum significantly influences spring back behavior. Thicker materials generally exhibit less spring back than thinner materials because they have a greater resistance to deformation. However, the specific spring back also depends on the bending angle and the material's yield strength.

What factors influence the estimated spring back of 5052 aluminum?

Several factors influence the estimated spring back of 5052 aluminum, including the bending angle, the radius of the bend, the material's mechanical properties (such as yield strength and modulus of elasticity), and the tooling used during the bending process.

How can spring back be compensated for in the bending process?

Spring back can be compensated for by adjusting the bending angle or using a pre-bending technique. Additionally, tools can be designed to allow for a slight over-bend, or the use of fixtures that apply pressure during the cooling phase can help minimize spring back.

Is there a formula to calculate the estimated spring back for 5052 aluminum?

Yes, there are empirical formulas and models that can be used to estimate spring back in aluminum. A common approach is to use the spring back factor, which is a ratio derived from experimental data. The formula often takes into account the bend radius, material thickness, and the angle of the bend to provide a quantitative estimate of the expected spring back.

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