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This is not actually an automotive project but the thread should suit practical petrolheads and the like, I think.
My problem is that our front garden gate needs a strong spring so that it will shut and latch itself reliably and prevent our (visiting) dog from getting out onto a fairly busy road. A while ago, I bought a conventional helical spring and it shut the gate so fast that the joints opened up and let the damp in. It is rotting fast and needs replacing.
So I decided to use a damper of some sort, ready for a new gate. The damper I made is an oil filled telescopic cylinder and the piston has a flap valve and holes in it to give low resistance one way and high resistance to the gate closing. This allows the gate to be pushed open very easily but closes slowly. The two forces it produces are very convincing in the two directions; it does the job fine. The damper is sloped, even, with the cylinder at the bottom in order to stop oil spilling out of the top end. The bottom end is (at least I thought it was) well sealed. But when the gate closes and the valve shuts, it seems that air is drawn into the bottom of the cylinder in preference to the oil flowing past the pistonn. So much so that the space above the piston gets more and more oil in it and, when the gate closes, this extra oil gets pushed out of the top. There seems to be no end to this process!
I thought I had sealed the bottom 'very well' but it still seems that air gets into the bottom of the cylinder somehow. I suppose that the pressure in the bottom must be fairly low - low enough for air tp get through screw threads etc. This is something I can chase but could there be something I have missed - like air dissolved in the oil (regular motor oil)?
It started off as a fun DIY project but now it's bugging me and the man-hours are mounting up.
My problem is that our front garden gate needs a strong spring so that it will shut and latch itself reliably and prevent our (visiting) dog from getting out onto a fairly busy road. A while ago, I bought a conventional helical spring and it shut the gate so fast that the joints opened up and let the damp in. It is rotting fast and needs replacing.
So I decided to use a damper of some sort, ready for a new gate. The damper I made is an oil filled telescopic cylinder and the piston has a flap valve and holes in it to give low resistance one way and high resistance to the gate closing. This allows the gate to be pushed open very easily but closes slowly. The two forces it produces are very convincing in the two directions; it does the job fine. The damper is sloped, even, with the cylinder at the bottom in order to stop oil spilling out of the top end. The bottom end is (at least I thought it was) well sealed. But when the gate closes and the valve shuts, it seems that air is drawn into the bottom of the cylinder in preference to the oil flowing past the pistonn. So much so that the space above the piston gets more and more oil in it and, when the gate closes, this extra oil gets pushed out of the top. There seems to be no end to this process!
I thought I had sealed the bottom 'very well' but it still seems that air gets into the bottom of the cylinder somehow. I suppose that the pressure in the bottom must be fairly low - low enough for air tp get through screw threads etc. This is something I can chase but could there be something I have missed - like air dissolved in the oil (regular motor oil)?
It started off as a fun DIY project but now it's bugging me and the man-hours are mounting up.