How do manufacturers determine the 'rated' quantities for motors?

In summary, "Rated" refers to the maximum operating conditions of a motor, such as voltage, load, and temperature. This is determined by the manufacturer and is the range in which the motor will perform optimally for its expected lifetime. It's important to note that "rated" does not necessarily mean maximum in all aspects, as there may be minimum ratings for certain factors as well. It is also important to consider safety margins and tolerances when determining a motor's "rated" quantities.
  • #1
yucheng
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I'm confused with the term "rated". I checked this webpage though I am not confident about it's reliability.

Context: Motor ratings etc.

Does it mean maximum? Maximum in what regard? Heat produced/temperature? Is there a more reliable source on how manufacturers determine the 'rated' quantities? Does it take into account safety margins, tolerances etc? (I might be jumbling jargon!)
 
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  • #2
I did some searching in the IEEE standards. They describe "rating" as what the equipment is designed to operate at continuously. I would link to it so you could read it, but it requires a login.

An example of voltage rating:

Maximum design voltage-to-ground: The maximum steady-state voltage-to-ground at which the high-voltage cable termination is designed to operate continuously under normal conditions.
NOTE—It is not intended that this maximum voltage limit be applied to transient overvoltages or unusual service operating conditions where the system voltage may exceed these values for only short periods of time.
 
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  • #3
scottdave said:
They describe "rating" as what the equipment is designed to operate at continuously.
Maximum?
 
  • #4
yucheng said:
Maximum?
Usually, but not necessarily.
A motor would have maximums for Voltage, Load, Temperature; it could also have minimum ratings for Temperature and Speed.

The 'Rating' is the operating region where the motor will meet its expected lifetime when the rest of the 'Ratings' are approximately met..

For instance a bicycle may be rated for a speed of 25mph (40kph). You can operate it slower, but at some low speed it gets so difficult to balance it falls over.

At a higher speed of 50mph (80kph) the front wheel may start to shake or the brakes may overheat and fail at a sudden stop.

Hope this helps!

Cheers,
Tom
 
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Related to How do manufacturers determine the 'rated' quantities for motors?

How do manufacturers determine the rated power of a motor?

Manufacturers determine the rated power of a motor by testing it under controlled conditions to establish the maximum power output it can sustain continuously without overheating or suffering damage. This involves rigorous testing, including thermal analysis, to ensure the motor can operate efficiently at the specified power level over its expected lifespan.

What is the process for establishing the rated voltage for a motor?

The rated voltage is established by testing the motor's performance at different voltage levels to find the optimal voltage at which the motor operates efficiently and reliably. This involves ensuring that the motor can handle the specified voltage without excessive heat generation, insulation breakdown, or other issues that could compromise its performance or longevity.

How is the rated current of a motor determined?

The rated current is determined by measuring the current drawn by the motor when it is operating at its rated voltage and power. This involves running the motor under various loads and conditions to ensure that the current remains within safe limits for the motor's components, including the windings and insulation, to prevent overheating and ensure durability.

What factors influence the determination of a motor's rated speed?

The rated speed is influenced by the motor's design, including the number of poles, the frequency of the power supply, and the load characteristics. Manufacturers determine the rated speed by testing the motor under various load conditions to identify the speed at which it operates most efficiently and reliably while meeting performance requirements.

How do manufacturers decide on the rated torque for a motor?

Manufacturers determine the rated torque by conducting performance tests to measure the torque output of the motor at different loads and speeds. The rated torque is the maximum continuous torque the motor can produce without overheating or mechanical failure. This involves ensuring that the motor can handle the mechanical stresses and thermal loads associated with the specified torque level.

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