How to determine whether a single reaction is better than multi-stage reaction?

In summary, to determine whether a single reaction is better than a multi-stage reaction, consider factors such as yield efficiency, reaction time, cost of reagents, energy consumption, and the complexity of product isolation. Analyze the reaction mechanism and kinetics, as well as potential side reactions that may occur in multi-stage processes. Additionally, evaluate the scalability and environmental impact of each approach to make an informed decision on the most suitable reaction strategy for the desired outcome.
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zenterix
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Homework Statement
Consider the following reactions

$$\mathrm{2C(s)+2H_2)(g)=2CO(g)+2H_2(g)}$$
$$\mathrm{CO(g)+H_2)(g)=CO_2(g)+H_2(g)}$$
$$\mathrm{CO(g)+3H_2(g)=CH_4(g)+H_2)(g)}$$

and their sum

$$\mathrm{2C(s)+2H_2)(g)=CH_4(g)+CO_2(g)}$$
Relevant Equations
From the standpoint of heat balance, would it be better to develop a process to carry out the overall reactions in three separate reactors or in a single reactor?
The above question is the final part of a problem in Silbey, Alberty, and Bawendi's Physical Chemistry. The main part of the problem had to do with various calculations of changes in enthalpy at 500K, which I completed successfully. The single reaction is endothermic with reaction enthalpy +13.23 kJ.

I'm not sure how to think about the question of if a single reaction is better than the three separate reactions.

What I have thought about so far is the following.

Each separate stage will have unrecoverable energy dissipation.

The multi-stage reaction only has +13.23 kJ of enthalpy change if each reaction occurs and stays at 500K. Lost heat will decrease temperature and so extra energy will be needed to maintain temperature.
 
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  • #2
Are the equations supposed to look like that?
They don't look balanced and I can't tell if that's intentional.

Is this methane synthesis/the Sabatier reaction?
 
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I think all the H2 on the left should be H2O...
Which then means I can relate it to an industrial process and the target product is not methane. IMHO.

To attempt to answer the question asked.

In industry they always consider:
Cost, equilibrium positions, high pressures vs atmospheric, expensive catalysts, by-products (possibly sellable or not), high temps vs room temperatures, expensive separation procedures, corrosive reagents, toxic reagents..... even Ni(CO)4 is used in industry!!!

This applies to all commercial processes, and your task with the equations, I think, is to understand the energy used in the multi-step and consider whether a one vessel process exists, its yield, advantages and disadvantages. Even if a one vessel reaction was available, is it more or less energy intensive with a good yield.

But I am trying to interpret your question, and I often find that hard to do in your posts, due to how they are worded.
 
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FAQ: How to determine whether a single reaction is better than multi-stage reaction?

1. What factors should be considered when comparing single and multi-stage reactions?

When comparing single and multi-stage reactions, factors such as reaction yield, selectivity, reaction time, cost of reagents, energy consumption, and by-product formation should be considered. Additionally, the complexity of the reaction mechanism and the scalability of the process can also play a significant role in determining which approach is more advantageous.

2. How can reaction yield influence the choice between single and multi-stage reactions?

Reaction yield is crucial because it directly impacts the efficiency of the process. A single-stage reaction may provide a higher yield in a shorter time frame, while a multi-stage reaction could potentially lead to lower yields due to losses at each step. Thus, evaluating the expected yield from both approaches is essential in making a comparison.

3. What role does selectivity play in deciding between single and multi-stage reactions?

Selectivity refers to the ability of a reaction to produce a desired product without generating unwanted by-products. A single-stage reaction may offer higher selectivity for the target product, while multi-stage reactions might allow for more complex transformations but could introduce more by-products. Assessing the selectivity is vital for determining the overall efficiency and purity of the desired product.

4. How do costs of reagents and energy consumption affect the comparison?

The costs of reagents and energy consumption are significant factors in evaluating the economic feasibility of a reaction. Single-stage reactions may be more cost-effective due to fewer reagents and lower energy requirements. In contrast, multi-stage reactions might incur higher costs due to additional steps and prolonged reaction times. A thorough cost analysis is necessary to determine the most economical approach.

5. Can the complexity of the reaction mechanism influence the choice?

Yes, the complexity of the reaction mechanism can greatly influence the choice between single and multi-stage reactions. Single-stage reactions are often simpler and easier to optimize, while multi-stage reactions may involve intricate mechanisms that require careful control of reaction conditions. Understanding the complexity can help in predicting potential challenges and in designing a more efficient synthetic route.

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