Simple yet effective way to reliably control the DC Motor speed?

In summary, for a stroboscope project involving a 5-V DC motor, it is best to use Pulse Width Modulation (PWM) to control the motor speed instead of using series resistors. This can be achieved by using a "buck regulator" or a potentiometer wired across the supply. This will allow for precise and steady adjustments to the motor speed.
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KedarMhaswade
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Is there a reliable way to control the speed of the DC motor used in this stroboscope model? Should different resistors be used?
As a part of our physics high-school self-study, we are making a stroboscope. We have a small 5-V DC motor that powers the strobe disk.

strobe-motor.jpg

It works as expected, but, clearly, the motor makes the disk spin at a constant speed. Is there an easy, but effective and reliable way to control its speed? I don't mind joining some resistors in series if resistors can do the job (no variable resistor needed). If resistors is indeed the way to go (I don't think so), should I empirically decide the values of the resistors (or, should I employ Ohm's law)?
 
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Don't use series resistors to drop the drive voltage. Instead, learn about how to use Pulse Width Modulation (PWM) to control the DC motor speed... :smile:
 
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The speed of an unloaded DC motor is determined by the supply voltage. The torque of the motor is determined by the current. If you use a series resistor, you will be limiting the current and therefore torque, so it will tend to wander in speed.

As berkeman pointed out, PWM should be used to regulate the speed by changing the duty cycle. A cheap and easy way to do that is to use a simple "buck regulator", which will be PWM on the inside. Take a look on the web for a cheap "DC-DC adjustable voltage buck regulator". That should cost you less than about $5.
Adjust the speed of the motor by adjusting the regulator output voltage to the motor.
https://www.ebay.com.au/itm/394143426291
 
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FAQ: Simple yet effective way to reliably control the DC Motor speed?

What is Pulse Width Modulation (PWM) and how does it control DC motor speed?

Pulse Width Modulation (PWM) is a technique where the amount of power delivered to a load is controlled by varying the width of the pulses in a pulse train. By adjusting the duty cycle of the PWM signal, you can effectively control the average voltage applied to the DC motor, thus controlling its speed. A higher duty cycle means more power and faster motor speed, while a lower duty cycle means less power and slower motor speed.

What components are needed to implement PWM for DC motor speed control?

To implement PWM for DC motor speed control, you typically need a microcontroller or a dedicated PWM controller, a transistor or MOSFET to switch the motor on and off, a flyback diode to protect against voltage spikes, and the DC motor itself. Optionally, you might also use a potentiometer to adjust the duty cycle manually.

Can PWM be used with any type of DC motor?

Yes, PWM can be used with most types of DC motors, including brushed and brushless motors. However, the specific implementation details may vary depending on the type of motor. For example, brushless motors often require more complex control circuits compared to brushed motors.

What are the advantages of using PWM for DC motor speed control?

The advantages of using PWM for DC motor speed control include high efficiency, precise control over motor speed, reduced heat generation compared to linear control methods, and the ability to easily integrate with digital control systems like microcontrollers.

Are there any drawbacks to using PWM for DC motor speed control?

While PWM is highly effective, it does have some drawbacks. These include potential electromagnetic interference (EMI) due to the high-frequency switching, the need for proper filtering to minimize noise, and the complexity of designing the control circuitry. Additionally, very low-speed control can sometimes be challenging due to the inertia of the motor.

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