Sprag clutch with disengagement

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In summary, a sprag clutch with disengagement is a mechanical device that allows for one-way rotation while preventing backward motion. It utilizes sprags, or small wedge-shaped components, that engage with a race when rotating in one direction, locking the system. When disengagement is required, the sprags retract, allowing free rotation in the opposite direction. This mechanism is commonly used in applications such as automotive transmissions and industrial machinery to enhance efficiency and control.
  • #1
Stormer
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All types of sprag overrunning clutches have some sort of spring to keep the rollers or sprags in contact with the running surfaces so they can engage and wedge to lock the two surfaces together when turning in the locking direction. But is there any kind of sprag clutch where you can dissenguage the overrunning clutch function (when not under load)? Seams like a pretty easy thing to do, but i have not seen any sprag clutch made with this function.
 
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Look at the recoil starter (search the term) on a small engine.
 
  • #3
jrmichler said:
Look at the recoil starter (search the term) on a small engine.
That is just a normal sprag clutch. Not what i am asking for.
 
  • #4
If you take control over the engagement of a sprag clutch, it ceases to be a sprag clutch. Will you independently lock or free the directional sprag clutch?

It is normal to select between two shaft speeds using two friction or dog clutches. The complexity and cost can be reduced by replacing the slower clutch with a sprag clutch, that will also prevent a locked condition when both are engaged.
 
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  • #5
Baluncore said:
If you take control over the engagement of a sprag clutch, it ceases to be a sprag clutch. Will you independently lock or free the directional sprag clutch?
My goal is to make my DIY ebike be able to roll backwards freely when the motor is not powered. On most crank / middrive ebikes there is a sprag clutch between the motor drive and the crank so one does not cause drag for the other. But this causes the motor to drag when trying to roll the bike backwards. So I want a sprag clutch that works like normally as long as the motor is powered, and that fully release in both directions when the motor is not powered via some solenoid or something like that to release the sprag tension.

Just having a ring or something like that to push against the sprags to back them up against the spring tension maybe 1mm would disengage them form the running surface and achieve this, but it is difficult to do in a normal sprag clutch that is not made to have this function. So i think it is strange that i can not find any sprag clutches that have this function built in.

I will not add a separate clutch to do this function because that would take up to much space.
 
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  • #6
Stormer said:
Just having a ring or something like that to push against the sprags to back them up against the spring tension maybe 1mm would disengage them form the running surface and achieve this, but it is difficult to do in a normal sprag clutch that is not made to have this function.
When engaged and transmitting torque, the clutch will be locked solid, and you will not be able to force a disengagement. You will need to unload the clutch first.

You could use two sprag clutches in series opposition, and lock one or the other, rather than unlock one sprag clutch.
 
  • #7
Baluncore said:
When engaged and transmitting torque, the clutch will be locked solid, and you will not be able to force a disengagement. You will need to unload the clutch first.
Yes as I say in the opening post I only need it to disengage when it is unloaded. Because the bike is standing still when i am going to roll it back to get it out of my basement or off the transport i'm on.

Baluncore said:
You could use two sprag clutches in series opposition, and lock one or the other, rather than unlock one sprag clutch.
That would take up even more space than adding a additional clutch to disengage the sprag clutch. And it would serve no function because if I could unlock one sprag clutch that is all that is needed, you don't need to add another one.
 
  • #9
That appears to be a Sprag clutch, combined with a dog clutch.
 
  • #10
Baluncore said:
That appears to be a Sprag clutch, combined with a dog clutch.
Yea, it does.

Ultimately, there needs to be either a manually operated clutch somewhere in the drivetrain, or any braking action within the motor/drivetrain be disabled.

The only possibility I see for a clutch is something that moves axially to disengage.
Think the starter on your car, or the coaster brake built into the rear hub of a single-speed bicycle, or the clutch on a manual-shift car.
 
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FAQ: Sprag clutch with disengagement

What is a sprag clutch with disengagement?

A sprag clutch with disengagement is a type of one-way clutch that allows rotation in one direction while preventing it in the opposite direction. The disengagement feature allows the clutch to be easily disengaged when necessary, enabling the system to operate without the resistance of the clutch mechanism.

How does a sprag clutch work?

A sprag clutch operates using a series of sprags or wedges that engage with an inner and outer race. When the input shaft rotates in the allowed direction, the sprags tilt and engage, locking the two races together. If the rotation attempts to go in the opposite direction, the sprags disengage, allowing free rotation without resistance.

What are the applications of sprag clutches with disengagement?

Sprag clutches with disengagement are commonly used in applications such as automotive transmissions, conveyor systems, and various machinery where unidirectional rotation is required. They are particularly useful in scenarios where quick disengagement is necessary for maintenance or operational flexibility.

What are the advantages of using a sprag clutch with disengagement?

The advantages of using a sprag clutch with disengagement include reduced wear and tear on mechanical components, improved efficiency by preventing back-driving, and the ability to easily disengage the clutch for maintenance or operational changes. Additionally, they provide reliable performance in demanding environments.

What maintenance is required for sprag clutches with disengagement?

Maintenance for sprag clutches typically involves regular inspections to check for wear on the sprags and races, ensuring proper lubrication, and monitoring for any signs of overheating or damage. It is also important to follow the manufacturer's guidelines for maintenance intervals and procedures to ensure optimal performance and longevity.

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