How Do You Connect Multiple Diffusion Pumps for UHV Systems?

In summary, when using diffusion pumps in series to achieve ultra high vacuum, it is important to have a short, wide, and straight connection to the vessel being pumped. It is also recommended to use a large gate valve and consider adding a cold trap to prevent backstreaming of oil. However, diffusion pumps are not the most convenient option and using a turbopump and roughing pump combination is a more efficient and popular choice. Adding an ion pump can also improve vacuum strength.
  • #1
SupaVillain
48
2
If using diffusion pumps (2 or 3 in series) to achieve ultra high vacuum, how do you hook them up together, for example adding them onto a system like in the provided picture? Would you use T-connectors to put them all on the same input and output valves or would you have valves for each pump?
vacuum_system_diffusion_pump.gif
 
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  • #2
SupaVillain said:
If using diffusion pumps (2 or 3 in series) to achieve ultra high vacuum, how do you hook them up together, for example adding them onto a system like in the provided picture? Would you use T-connectors to put them all on the same input and output valves or would you have valves for each pump?

I have never seen Diffusion pumps used in series. Generally, the input end of a Diff. pump is at high vacuum, while the foreline pressure is only low vacuum. The foreline is typically pumped by a mechanical pump, as shown in your diagram.

For UHV work, you might see Diff pumps being used to get to high vacuum, followed by other kinds of pumps to get to even higher vacuum (ion pumps, etc.)

Generally, folks will use a large-aperture gate valve over a diffusion pump (to keep from throttling the pump). If you are concerned about backstreaming of oil into the vacuum system, you can add some kind of a cold trap between the pump and the gate valve.

O'Hanlon's, "A Users Guide to Vacuum Technology" is a good book to look for.
 
  • #3
Well after doing some research I mean even wikipedia says diffusion pumps can get to UHV and that picture shows a system that can supposedly get to 10-7 torr. They have been engineered in series or parallel because vacuum can work in accumulation. I guess I am just going to to have to do research on the vacuum strength of the valves and lines themselves.
 
  • #4
Your diagram looks OK to me. You should make sure that the connection from the chamber to the diffusion pump is as short, straight, and large diameter as possible to maximize pumping efficiency. One way to do this is to use a large gate valve for the High-vac valve.

If you want to use several diffusion pumps, then you should connect them in parallel, not in series. For each you should try for a short, wide, straight connection to the vessel to be pumped. This is not always possible.

Finally, diffusion pumps are not the most convenient technology to use. If you are thinking about building a system from scratch, you should consider using a turbomolecular (turbo) pump and an oil-free roughing pump instead. These are robust, efficient and easy to use, furthermore they minimize the risk of contaminating your chamber if hydrocarbonds and turning it into a deep-fryer. (Consider what happens in case of a power failure. Will the vacuum suck the oil out of the diffusion pump and into the chamber?)
 
  • #5
SupaVillain said:
Well after doing some research I mean even wikipedia says diffusion pumps can get to UHV and that picture shows a system that can supposedly get to 10-7 torr.

10e-7 is not really UHV, You should be able to reach that with a good turbopump/roughing pump combination provided you can bake out your system. If you want a better vacuum you should consider adding an ion pump.

Diffusion pumps are not nearly as popular as they used to be for reasons already mentioned above, they have (mostly) been replaced by modern turbo pumps.
 

FAQ: How Do You Connect Multiple Diffusion Pumps for UHV Systems?

What is a UHV system?

A UHV system is a specialized scientific apparatus used for experiments or processes that require extremely clean and controlled environments. It is able to maintain an ultra high vacuum, which is a pressure level of less than 10^-9 mbar, making it one of the most pristine environments achievable on Earth.

What are the components of a UHV system?

A UHV system typically consists of a vacuum chamber, pumps, gauges, valves, and other specialized components such as ion gauges, turbo pumps, and cryogenic pumps. These components work together to create and maintain the ultra high vacuum environment necessary for experiments or processes.

What are the advantages of using a UHV system?

The use of a UHV system offers several advantages, including the ability to work with sensitive materials or processes that require a clean and controlled environment. UHV systems also allow for precise control and manipulation of samples or materials, and can be used for experiments in a variety of fields such as materials science, surface science, and nanotechnology.

What are the challenges of working with a UHV system?

One of the main challenges of working with a UHV system is maintaining the ultra high vacuum conditions. This requires careful monitoring and control of the system's components, as well as strict protocols for handling and introducing samples. Additionally, the specialized components and materials used in UHV systems can be expensive, making maintenance and repairs costly.

How is a UHV system different from other vacuum systems?

A UHV system is different from other vacuum systems in that it is able to achieve and maintain an ultra high vacuum, which is a pressure level that is lower than other types of vacuum systems can achieve. This makes it ideal for experiments and processes that require extremely clean and controlled environments. UHV systems also typically use specialized components and materials that are not found in other types of vacuum systems.

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