Plastic warps when heated due to the behavior of long-chain polymer molecules that comprise the material. During manufacturing, these molecules are rapidly deformed and elongated, then cooled quickly, which "freezes" them in this extended state. When heated above the glass transition temperature, the polymer chains relax back to their equilibrium configuration, causing deformation and warping. This phenomenon is common in both polymer processing and man-made fiber industries. Understanding this process is crucial for improving the durability and performance of plastic products.