Advice for building a Hilsch Vortex tube

In summary, building a Hilsch vortex tube requires careful consideration of its components and design. Key advice includes selecting appropriate materials for durability, ensuring precise dimensions for optimal airflow, and tuning the tube's length and diameter to achieve the desired temperature differential. It's also important to experiment with different inlet air pressures and angles to maximize efficiency. Proper insulation is crucial to minimize heat loss, and thorough testing can help refine performance.
  • #1
askingask
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Hi so I wondered how crude can a vortex tube be build? Is high precision needed to build one, or could I build it out of literal cardboard and use a bicycle pump as a pressure source?
 
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  • #2
Welcome to PF.

askingask said:
I wondered how crude can a vortex tube be build?
A simple fan will produce cool air at the centre of the flow, with hotter air at the periphery.

Small and efficient vortex tubes are used for cooling cutting tools. They cost less than $100 from China. (eBay "Small Vortex Tube Cooler SE-WLG08 Vortex Tube + Joint Universal Tube 4150")

Search eBay for "vortex tube" and you will find "Vortex Tube Air Conditioner Waistcoat Compressed Air Cooling" below $100.

A bicycle pump immediately produces hot air. You can use a vortex tube to increase that temperature.
If you want to produce cold air from a vortex tube, you will need an intercooler or storage reservoir to pre-cool the compressed air.

https://en.wikipedia.org/wiki/Vortex_tube
 
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  • #3
Baluncore said:
Welcome to PF.


A simple fan will produce cool air at the centre of the flow, with hotter air at the periphery.

Small and efficient vortex tubes are used for cooling cutting tools. They cost less than $100 from China. (eBay "Small Vortex Tube Cooler SE-WLG08 Vortex Tube + Joint Universal Tube 4150")

Search eBay for "vortex tube" and you will find "Vortex Tube Air Conditioner Waistcoat Compressed Air Cooling" below $100.

A bicycle pump immediately produces hot air. You can use a vortex tube to increase that temperature.
If you want to produce cold air from a vortex tube, you will need an intercooler or storage reservoir to pre-cool the compressed air.

https://en.wikipedia.org/wiki/Vortex_tube
Thank you!

So if I place the fan at the opening of a tube, so that the vortex can travel a longer distance, will that increase the temperature difference?
 
  • #4
askingask said:
So if I place the fan at the opening of a tube, so that the vortex can travel a longer distance, will that increase the temperature difference?
It depends on what exactly you mean, but probably not.

I think your next step should be the YouTube videos about making DIY vortex tubes, (they include warnings of burns and frost bite). Your "literal cardboard" may burn.
 
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  • #5
Baluncore said:
I think your next step should be the YouTube videos about making DIY vortex tubes, (they include warnings of burns and frost bite). Your "literal cardboard" may burn.
I‘ve seen a few of these videos. I just want to replicate the basic principle with simple materials and experiment with different designs. And see how I can maximise the effect.

Is pressure necessary or would it be enough to blow high speed air?
 
  • #6
askingask said:
Is pressure necessary or would it be enough to blow high speed air?
It takes pressure to blow high speed air.

The vortex separates the hot and cold by spinning fast, the faster the spin, the greater the temperature difference. The vortex is driven by a peripheral air jet, that must operate at a pressure greater than the high pressure of the outer vortex. The air supply is typically 100 psi, and there must be sufficient flow volume to supply the vortex tube. You will need some form of air compressor.

Your experimentation will depend on your environment and your creativity. Do you live on the top floor of a tower block, or in a cave at the bottom of a 100-metre-high waterfall? Is there a small mechanical workshop nearby?
 
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  • #7
Baluncore said:
Your experimentation will depend on your environment and your creativity. Do you live on the top floor of a tower block, or in a cave at the bottom of a 100-metre-high waterfall? Is there a small mechanical workshop nearby?
As you might have seen in the other thread I made, I‘m trying to get all the knowledge needed to make a very primitive cooling system. I‘m very limited in my environment. I‘m not really looking to build an efficient system, but rather my goal is to get at least a proof of concept.

I‘ve looked in to joule thompson throttles (Linde cycle), stirling coolers, Peltier elements, vapour compression cycles, Absorption refrigerators and so on.

It started off with me trying to liquefy air with the Linde cycle, realising that it‘s not really achievable with what I have at my disposal, after reading a post here on the forum and watching a video on Youtube.
Problem is it‘s really hard to do any of the major cooling methods without sophisticated copper tubing and an compressor as well as insulators.

I just want something that works and from there on I‘ll try to cascade whatever system works to achieve cooler and cooler temperatures.

Currently the vortex tube seemed to be my best option as it involves no moving parts. The Seebeck effect looked like another promising alternative.

Keep in mind, I know that I can just buy things of the internet which are 400x more efficient and work with no problems. But again my goal is building things from scratch.

If you got any ideas I’d appreciate that!
 

FAQ: Advice for building a Hilsch Vortex tube

What is a Hilsch vortex tube and how does it work?

A Hilsch vortex tube is a device that separates a compressed gas into hot and cold streams without any moving parts. It works by forcing compressed air into a tube where it is spun in a vortex. The centrifugal force causes the heavier, colder air to move towards the outer wall, while the lighter, hotter air moves towards the center. The two streams can then be extracted at opposite ends of the tube, resulting in one stream being significantly cooler than the other.

What materials are best for building a Hilsch vortex tube?

To build a Hilsch vortex tube, it is best to use materials that can withstand high pressures and temperatures. Common materials include aluminum for the body of the tube due to its lightweight and good thermal conductivity, and brass or stainless steel for the inlet and outlet fittings. Ensure that all materials are compatible with the gas being used, typically air, to prevent any chemical reactions or degradation.

What are the ideal dimensions for a Hilsch vortex tube?

The ideal dimensions of a Hilsch vortex tube can vary depending on the application, but a common starting point is a length-to-diameter ratio of around 10:1. For example, a tube with a diameter of 1 inch could be approximately 10 inches long. Experimenting with different diameters and lengths can help achieve the desired temperature separation and flow rates for specific applications.

How do I adjust the temperature difference between the hot and cold streams?

The temperature difference between the hot and cold streams can be adjusted by changing the input pressure and the length of the vortex tube. Increasing the input pressure generally increases the temperature difference, while adjusting the length of the tube can optimize the separation efficiency. Additionally, altering the size of the outlet openings can also affect the flow rates and thus the temperatures of the streams.

What safety precautions should I take when building and using a Hilsch vortex tube?

When building and using a Hilsch vortex tube, it is important to take several safety precautions. Always ensure that the materials used can handle the pressures involved to prevent ruptures. Wear safety goggles and gloves when working with compressed gases. Additionally, ensure that the setup is secure and stable to prevent accidental disconnections or leaks. It is also advisable to use pressure relief valves to avoid over-pressurization.

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